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G OPTIONAL APPLIANCE-MOUNTED ON/OFF SWITCH OR OPTIONAL WALL SWITCH OR OPTIONAL THERMOSTAT OR OPTIONAL REMOTE RECEIVER Figure 52 1. If any of the original wire as supplied must be replaced, it must be replaced with Type AWM 105°C – 18 GA. wire. 2. 120V, 60Hz – Less than 3 amps. BK Transf. 120 V. 24 V Factory Wired Field Wired BL Electronic Wiring Diagram (Honeywell) Showing the Blower Wiring for the Optional FBK-250 Kits R WH BL OPT BLOWER G W 120 VAC. BK W Gas Valve B R IGNITER PILOT ASSEMBLY BK G Outlet Box Green Ground Screw Hot side of Outlet Schematic Representation Only *ON/OFF Switch (Integral with Gas Valve) White Wire To Opposite Side Optional FBK-250 Module *Leave the ON/OFF switch, which is integral with the gas valve, in the ON position. G OPTIONAL APPLIANCE-MOUNTED ON/OFF SWITCH OR OPTIONAL WALL SWITCH OR OPTIONAL THERMOSTAT OR OPTIONAL REMOTE RECEIVER Make gas line connections. All codes require a shut-off valve mounted in the supply line. Figure 53 illustrates two methods for connecting the gas supply. The flex-line method is acceptable in the U.S., however, Canadian requirements vary depending on locality. Installation must be in compliance with local codes. These appliances are equipped with a gas flex line for use (where permitted) in connecting the unit to the gas line. A gas flex line is provided to aid in attaching the direct vent appliance to the gas supply. The gas flex line can only be used where local codes permit. See Figure 53 for flex line description. The flex line is rated for both natural and propane gas. A manual shut off valve is also provided with the flex line. The gas control valve is located in the lower control compartment. To access the valve proceed as follows: Open the control compartment access panel(Figure 54)by actuating the spring-loaded magnetic catches securing the panel, gently depressing the outer top corners of the panel until the catches "pop" the panel free, allowing it to swing out and down to open. The millivolt control valve has a ..." (10 mm) NPT thread inlet port. The electronic control valve has a ..." (13 mm) NPT thread inlet port and is fitted with a ..." x ..." (13 mm x 10 mm) NPT fitting. Gas Flex Line Connector Gas .." NPT x .. .." x .." Flare Gas Stub Shut-Off Valve .." Flex Tubing Flare Fitting .." Nipple .." Union .." Close Nipple .." Shut-Off Valve .. x .. " Reducer Valve Figure 53 -GAS CONNECTION Figure 54 Secure all joints tightly using appropriate tools and sealing compounds (ensure propane resistant compounds are used in propane applications). Piezo Ignitor Gas Valve Control Compartment Access panel Hinge Pin Turn on gas supply and test for gas leaks using a soapy water solution. Never use an open flame to check for leaks. A. Mix a 50% dish soap, 50% water solution. B. Light the appliance (refer to the lighting instructions provided in the Homeowner's Care and Operation Instructions). C. Brush all joints and connections with the soapy water solution to check for leaks. If bubbles are formed, or gas odor is detected, turn the gas control knob to the “OFF” position. Either tighten or refasten the leaking connection and retest as described above. D. When the gas lines are tested and leak free, observe the individual tongues of flame on the burner. Make sure all ports are open and producing flame evenly across the burner. If any ports are blocked, or partially blocked, clean out the ports. NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE. Step 7. INSTALLING LOG SET, VERMICULITE AND CERAMIC FIBER CHUNKS The log set, a bag of decorative volcanic stone and a bag of glowing embers (rockwool) is supplied in the unit. Refer to the Homeowner's Care and Operating Instructions for detailed placement instructions for the logs, decorative volcanic stone and glowing embers. Step 8. CHECKING APPLIANCE OPERATION With gas line installed, run initial system checkout before closing up the front of the unit. Follow the pilot lighting instructions provided in the Homeowner's Care and Operation Instructions. For piezo ignitor location seeFigure 54(millivolt appliances only). Note: Lighting instructions may also be found on the pull out lighting instruction labels attached to the gas control valve.To access the label, see the procedure on the previous page described for accessing the gas control valve. When first lighting the appliance, it will take a few minutes for the line to purge itself of air. Once purging is complete, the pilot and burner will light and operate as indicated in the instruction manual. Subsequent lightings of the appliance will not require such purging. Inspect the pilot flame (remove logs, if necessary, handling carefully). Millivolt Appliance Checkout The pilot flame should be steady and, not lifting or floating. Flame should be blue in color with traces of orange at the outer edge. The top ..." (10 mm) at the pilot generator (thermopile) and the top ..." min (tip) of the quick drop out thermocouple should be engulfed in the pilot flame. The fl...

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