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manual abstract
Replace control knobs when finished. WARNING: We recommend and request that you do not remove the control panel in order to access the valve tips. If you choose to remove the control panel, you must replace the control panel bezels exactly as illustrated in Figure 2. Failure to replace the bezels as illustrated could lead to personal injury and/or property damage. Step 8 Carefully replace each burner, making sure burner openings slide over valve nozzles. Screw each main burner "foot" down using screwdriver and screws that were set aside in Step 4. Step 9 Replace warming rack, cooking grills, heat shields and grease tray. Note: Follow directions in the leak testing section of this manual before using this grill. Stop Plate Tab Stop Pin Figure 1 Figure 2 Warming Rack Cooking Grills Heat Shields CONNECTING YOUR GRILL TO THE NATURAL GAS SOURCE 1. Coat pipe nipple with gas resistant teflon tape or pipe dope. Tighten quick-disconnect coupling onto pipe nipple that leads to natural gas supply (Figure A). 2. After grill is completely assembled, make sure natural gas supply valve is “OFF” and then connect natural gas hose to socket. Push sleeve back on socket (Figure B) and insert plug until sleeve snaps forward, locking plug into socket. Be sure to leak test these connections prior to use. Insert cover when hose is disconnected Pipe nipple Quick-disconnect coupling Plug Sleeve Natural gas supply Hose (Figure A) Supply valve (Figure B) Push sleeve back to attach Socket Natural gas supply Hose Supply valve DISCONNECTING YOUR GRILL FROM THE NATURAL GAS SOURCE 1. Turn natural gas supply valve “OFF” 2. To disconnect, push sleeve back and pull plug out of sleeve. • Never use your grill without leak testing all gas connections and hoses. See the section on “Leak Testing” in this manual for proper procedures. • Visually inspect the hose assembly prior to each use for evidence of damage, excess wear or deterioration. If found, replace the assembly before using your grill. Only the manufacturer's supplied replacement should be used. • During assembly or conversion to natural gas, keep the supply hoses free of kinks and/or damage. WARNING WARNING AVOID HARD METAL PIPING • DO NOT use hard metal piping of any kind to connect this converted natural gas grill. Use only natural gas hose specified by the manufacturer. Using hard metal piping or convoluted metal tubing is an unsafe practice. Movement of the grill can cause breakage of metal pipe. LEAK TESTING: To prevent fire or explosion hazard: • DO NOT smoke or permit ignition sources in the area while conducting a leak test. • Perform test OUTDOORS only in a well ventilated area. • Never perform a leak test with a match or open flame. • Never perform a leak test while the grill is in use or while grill is still hot. DANGER WARNING WHEN TO PERFORM A LEAK TEST: • After assembling or converting your natural gas grill and before lighting for the first time, even if purchased fully assembled. • Any time the gas components are replaced. • Any time your grill has been moved. • At least once per year or if your grill has not been used for more than 60 days. CHECKING FOR LEAKS: 1. Create a mixture of 50% water and 50% liquid dishwashing soap. 2. Open the lid. 3. Ensure all control knobs are set to the "OFF" position. 4. Ensure gas hose is tightly connected to gas source. 5. Turn on the fuel supply on at the source. 6. Apply the soap water mixture to the following: Note: Some Grill models will have different connections than illustrated. EDBA Hose connection to gas manifold. Gas supply hose connection to side burner valve assembly. Side burner valve stem cap. (if applicable) Side burner connection to hose. (if applicable) The full length of gas supply hose. CAUTION: Before first use, check gas supply line connection to rotisserie burner ABCDEvalve (under control panel) and gas supply line connection to the orifice (back of grill body). Push in and turn the rotisserie control knob to “HIGH” and hold in the knob when performing gas leak test on rotisserie valve. Allow gas to dissipate when finished. GF Rotisserie orifice connection. (if applicable) Rotisserie supply line connection to...
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