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manual abstract
Remove the two Phillips head screws attaching the door switch housing to the front panel. Disconnect the two wires on the door switch. Remove the two Phillips head screws (and associated nuts and star washers) holding the door switch to the door switch housing. Top or Bottom Front Panel Removal: Top Panel: Remove the lint drawer. Remove the computer panel assembly. Remove the ten screws holding the panel to the dryer. Lift up and pull out the panel about 8-inches or so. Disconnect the door switch wires (blue wires) from the connector, connected to the connector on the side of the wrapper. Totally remove the panel from the dryer. Bottom Panel: Remove the lint drawer. Remove the ten screws (this is the bottom only) on the front panel. Lift up and pull out the panel about 8-inches or so. Disconnect the door switch wires (blue wires) from the connector, connected to the connector on the side of the wrapper. Totally remove the panel from the dryer. Lint Door Switch Removal: Remove the lint drawer. Remove the two screws that are holding the lint door switch, pull out the lint switch, disconnect the two wires on it. Replace the switch. 450331-1 Burner Hi-Limit Removal: Remove top or bottom back guard panel. Remove the two red wires on the burner hi-limit switch. Remove the two screws holding the burner hi-limit switch to the dryer. Remove the hi-limit switch. Idler Arm Removal: Loosen the two 9/16” bolts holding the idler arm to the machine. Remove the two belts. Remove those two 9/16” bolts the idler arm will now come away from the machine. Take off the idler pulley by loosening the two setscrews on the idler pulley and pull it off the idler shaft. Main 18” Pulley Removal: Remove top or bottom back guard panel. Loosen the two 9/16” bolts on the idler arm. Note position of the arm for reinstallation. Remove the upper 18” pulley belt. Loosen the two setscrews on the 18” main pulley. Remove the pulley. Install new pulley in reverse make sure the setscrews on the new 18” pulley are tight. Temperature Sensor/ Basket Hi-Limit Removal: Remove the lint screen (see instructions on lint screen removal). Remove the three hex head screws holding the temperature sensor bracket to the lint screen rail. Disconnect the 4 Pin connector from the bracket. Remove the bracket assembly from the machine. At this point you can remove the basket hi-limit by removing the two screws and nuts and washers holding it in place. Also, disconnect the two wires going to the hi-limit. American Dryer Corporation 450331-1 Sail Switch Removal: Ignitor Probe Assembly Removal: Remove the back guard. As shown in picture remove the two hex head screws. The sail switch box assembly will now come apart in two pieces. Remove the screws/nuts associated with the sail switch and remove it from the bracket. Remove the back guard, disconnect the orange boot from the DSI module by simply pulling off. Remove the one Phillips head screw that is holding the ignitor probe to the ignitor bracket. Remove black plastic ring protector from the ignitor bracket and remove ignitor and wire from the machine. Flame-Probe Removal: Remove the back guard, disconnect the white single connector on the flame-probe. Remove the one Phillips head screw on top of the ignitor bracket holding the flame-probe. Pull the probe up and out of the machine. 450331-1 8 American Dryer Corporation 450331-1 Rotation Sensor Removal: Remove the bottom nut on the rotation sensor. Lift the rotation sensor up and through the hole in the bearing box. Disconnect the rotation sensor two pin connector. Remove from the machine. Basket/Tumbler Support Removal: 1. Remove lint screen assembly (refer to instructions). 2. Remove front panel assembly (follow “To Replace Front Panel Assembly”). 3. Loosen setscrews on front tumbler bearing. 4. Using a wheel puller gently push the tumbler shaft towards the front through the front tumbler bearing. NOTE: an alternate method would be to place a block of wood on the end of the tumbler shaft and strike it with a heavy hammer. To prevent damage to the shaft, the wheel puller method is preferred. 5. Remove the tumbler and support through the front of the dryer. a. Remove the bolt in the center of the tumbler back wall. b. Loosen and remove the nuts and washers from the tumbler tie rods. Remove the rods. c. Replace either tumbler or tumbler support by reversing the procedure. 6. Reassemble components into dryer by reversing steps 1 through 4. 7. Check tumbler lateral and vertical alignment. Also, check belt tension and alignment. NOTE: Check tension of belts and alignment of tumbler before operating dryer. Check Tumbler Lateral and Vertical Adjustments: 3. Loosen the four hex head bolts on the sides of the bearing box (two on each side). 4. Back off jam nuts on the two Allen head adjustment screws. 5. Turn the screws clockwise evenly to raise the tumbler or counterclockwise evenly to lower the tumbler. 6. Rotate the tumbler from the fr...