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The purchaser assumes all risks and liabilities resulting from the installation and use of product sold by us in combination with other machines or apparatus. Page ix Ball & Jewell Warranty Information We warrant our product to be of the kind and quality quoted, and no other warranty except of title shall be implied. Our company shall repair or replace, at our discretion, any manufactured item on your S Series granulator without charge FOB factory, within one (1) year after date of original purchase, which is proved to be defective when shipped. Claims for labor or consequential damages are not allowed. Excluded from the above are knives, screens, and belts. Purchased items, including electrical components, motors, etc., shall carry the warranty of the supplier and no extension of that warranty is allowed. Refer to this manual for assistance in installing and maintaining a highly efficient machine. Questions regarding areas that are not covered in the manual should be referred to the Customer Service Manager at the factory at (800) 229-2919. Page x 1 General Information 1-1 Introduction The Ball & Jewell EX Series Screenless Granulators are designed to uniformly and consistently size-reduce solid material scrap. They have been engineered to consistently deliver clean granulate with a minimum of fines and longs. The rotor on which the combs and breaker bars are mounted is a machined steel unit supported by bearings mounted outside the cutting chamber. The rotor is driven by a gear motor capable of producing high torque loads. The granulator is equipped with a magnetic reversing starter protected by manually resettable overload heaters. The rotor combs and bed combs create a shearing cutting action, producing a very consistent particle size. Motors are individually fused for maximum protection in compliance with the National Electric Code. The control enclosure houses all of the necessary wiring, fuses, overload heaters, and motor starter coils, along with the 115V control transformer and granulator operating controls. The control enclosure is built to meet NEC regulations and also contains a fused disconnect switch. 1-1-1 How to Use This Manual Use this manual as a guide and reference for installing, operating, and maintaining your EX Series Granulator. The purpose is to assist you in applying efficient, proven techniques that enhance equipment productivity. The General Information section outlines models covered, standard features, and available options. Additional sections within the manual provide instructions for installation, pre-operational procedures, operation, preventive maintenance, and corrective maintenance. Installation instructions include all required data for receiving, unpacking, inspecting, and setup of the granulator. We can provide the assistance of a factory-trained technician to help train your operator(s) for a nominal charge. Pre-operational procedures include instructions, checks, and adjustments that should be followed before operating the granulator. These instructions are intended to supplement Page 11 standard shop procedures performed at shift, daily, and weekly intervals. The Operation chapter includes a description of electrical and mechanical controls, in addition to information for operating the granulator safely and efficiently. The Maintenance chapter is intended to serve as a source of detailed assembly and disassembly instructions for those areas of the equipment requiring service. Preventive maintenance sections are included to ensure that your EX Series Granulator provides excellent, long service. The Customer-Recommended Spare Parts section in the Maintenance chapter contains a list of parts that may require replacement. A spare parts list with part numbers specific to your machine is provided with your shipping paperwork package. Refer to this section for a listing of spare parts for purchase. Have your serial number and model number ready when ordering. The Troubleshooting chapter serves as a guide for identification of most common problems. Potential problems are listed, along with possible causes and related solutions. 1-1-2 Safety Symbols Used in This Manual The following safety alert symbols are used to alert you to potential personal injury hazards. Obey all safety messages that follow these symbols to avoid possible injury or death. DANGER indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury. WARNING indicates a potentially hazardous situation or practice which, if not avoided, could result in death or serious injury. CAUTION indicates a potentially hazardous situation or practice which, if not avoided, may result in minor or moderate injury, or in property damage. Page 12 1-2 Granulator Specifications Table 1: Granulator Specifications Cutting Circle Throughput Cutting Chamber Rotor Knives Bed Comb Discharge Bin Motor Drive Electrical Components Controls Feed Height Length Width Weight EX909 EX913 EX918 9....

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