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manual abstract
shall not be responsible for damage or injuries caused by improper use or modification of this machine. • If you do not understand these instructions or if you have questions, contact Woodstock International Technical Support at (360) 734-3482 before proceeding. Model D3393 Elliptical Jig Instruction Sheet • Read and understand these instructions! Woodstock International Inc. shall not be responsible for damage or injuries caused by improper use or modification of this machine. • If you do not understand these instructions or if you have questions, contact Woodstock International Technical Support at (360) 734-3482 before proceeding. Model D3393 Elliptical Jig Instruction Sheet Introduction The elliptical jig enables the Model W1693 Planer/Moulder to cut up to 61.2" wide curved mouldings if they have a radius greater than 7" and a minimum length of 9". The moulding material must be pre-cut to the desired arc and attached to a 3.4" thick template as shown in Figure 1. Elliptical Jig Assembly To assemble the jig, do these steps: 1. Lay the contents of the shipping box out to take an inventory of the main components. Box Contents (Figure 2).............................QTY A. Base Plate with Vise .................................1 B. Base Plate Support Studs............................4 Hex Nuts 3.8-16 .......................................8 Flat Washers 3.8"......................................8 C. Flat Head Screws 1.4-20 x 1.2" ......................6 D. Wrench 12/14mm ....................................1 E. Hex Wrenches 4 & 6mm.........................1 Ea F. Mounting Clamps .....................................2 If any parts appear to be missing, examine the packaging carefully to be sure those parts are not among the packing materials. If any parts are missing, find the part number in the back of this instruction sheet and contact Woodstock International, Inc. at (360) 734-3482 or at tech-support@shopfox.biz. Figure 1. Cutting arched moulding. Figure 2. Elliptical jig inventory. A BC D EF 2. Remove the flat head screws securing the vise to the base plate. 3. Slide the dovetail on the bottom of the vise bearing block (Figure 3) into the dovetail groove in the base plate. 4. Secure the vise to the base plate with the flat head screws removed in Step 2. 5. Remove the plugs from the planer/moulder stand. 6. Remove a hex nut and a washer from each of the base plate support studs. 7. Insert the studs as shown in Figure 4 and loosely thread the nuts and washers removed in Step 6 onto the studs from under the stand. 8. Place the base plate onto the planer/moulder table and attach it to the studs with the flat head screws. Note: The studs should be drawn up tight against the bottom of the base plate. 9. Thread the top hex nuts down against the stand and tighten the lower hex nuts up against the stand. 10. Loosely attach the mounting clamps to the base plate with the remaining flat head screws. Figure 4. Base plate support studs. 11. Adjust the flat head screw and the hex bolts in the mounting clamp until the mounting clamp is parallel Figure 5. Mounting clamp attachment. This surface of the mounting clamp must be parallel with the surface of the planer/moulder. MountingClamp Planer/ MoulderBase Plate with the planer/moulder surface (see Figure 5). 12. Tighten the flat head screws to secure the clamps. Setup To prepare for cutting mouldings, do these steps: 1. Build the moulding blank to the desired size and curve. Make the blank the exact same width as the moulding blades if the face is profiled, or a maximum of 1.8" wider if the edges are trimmed by the knives. 2. Build a template out of 3.4" MDF that is the exact width and curve as your moulding. Make the template a minimum of 61.2" longer than the moulding. This template will guide the moulding through the planer/moulder. Bearing Block Figure 3. Support assembly bearing block. -2 Keep all mounting screws clear of the blade path to prevent serious personal injury and damage to the planer/moulder (see Figure 6). Keep all mounting screws clear of the blade path to prevent serious personal injury and damage to the planer/moulder (see Figure 6). 3. Layout the mounting holes on the template as shown in Figure 6. • Place the holes in the template so the moulding blank will mount with 4" of the template showing in front of the mounting blank and 11.2" behind. 5. Mount the moulding blank to the template with wood screws. Make sure the screws are short enough so they will not be hit by the moulding blades. • If you are attaching multiple sections to the same template, make sure that there are mounting holes for each section. • Make sure the holes are located so that the screws Figure 6. Attaching the moulding blank. Figure 7. Remove screws to adjust the will not be hit when moulding. 4. Drill and countersink the mounting holes. Operations To cut curved mouldings, do these steps: 1. Disconnect power to the planer/moulder. base plate. 2. Place the template with the mould...