A Battery that gets too hot can be permanently damaged. Never over- discharge a Battery by using the tool even after tool performance is decreasing.When tool performance begins to diminish, stop the tool, and recharge the Battery. 13. Always remove the Battery from the Spotlight before performing inspection, maintenance, cleaning procedures, or storage. Warning: The warnings, cautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. Unpacking When unpacking, check to make sure the following parts are included. If any parts are missing or broken, please call Harbor Freight Tools at the number on the cover of this manual. Main Unit Shoulder Strap Car Plug Adapter SKU 93255 For technical questions, please call 1-800-444-3353. REV 01/07 Page 4 Charging Battery Caution: Set the Spotlight On/Off Switch to the Off position before charging. Never charge the Battery for over 16 hours. Charge only until the red LED Battery Status Indicator shuts off. Do not operate the Spotlight while charging. 1. Open the Charging Port Cover (10) and plug the AC/DC Adapter (37) into the charging port underneath, and the other end into the 120 VAC electrical outlet. The Charging Status Indicator turns red, indicating charging. The Battery will charge for approximately 13-16 hours if the AC Adapter is used. When charging is complete, the Charging Status Indicator turns off, indicating charging is complete. 2. Unplug the Adapter from the power source and store again in the Adapter compartment of the Spotlight. Latch the Back Cover. Note: Never attempt to charge the Battery (25) by using the Car Plug Adapter (36). This Adapter should only be used to power the spotlight when the battery is out of power. Operation Warning: Avoid eye damage. Do not shine light directly into the eyes of people or animals. This Spotlight emits a high intensity beam and could cause temporary blindness if shined directly into the eyes. 1. To turn the Spotlight on, hold the Rubber Grip handle with one hand, and push the On/Off Switch with the other. The first stop is the low setting and the second stop is the high setting. 2. To check the battery charge status, press the Battery Status Button (34) with the light on. Note the number of yellow LEDs that illuminate. If there are 3, the unit is almost fully charged. If there is only one, switch the unit off and recharge it. 3. To position the Spotlight at rest, move the Stands to the desired position. 4. To turn the Spotlight off, pull the On/Off Switch back. 5. A 12VDC device that draws less than 10 Amps can be plugged into the 12V Inlet/Outlet (8) and powered by this unit’s battery. This will only work while the ON/OFF switch is in its OFF position. Never try to power a device that uses more than 10 Amps. SKU 93255 For technical questions, please call 1-800-444-3353. Page 5 Maintenance 1. Store in a clean and dry location. 2. Charge the Battery after each use, and every three months if not used. 3. If the 12 VDC cord does not function, the fuse may be blown. Unscrew the metal nut at one end of the cord and remove the old fuse. If the wire inside is broken, replace with another F10A250V (Fast-acting, 10 Amp, 250 Volt) fuse of the same type. Battery Replacement 1. Remove the screws at the top back of the spotlight and open the Hatch (26). 2. Carefully pull out the existing Battery and pull off the wire terminals. 3. Replace the Battery with a new one of the same type (See page 2). 4. Push the red wire connector onto the positive (+) Battery terminal and the black wire connector onto the negative (–) Battery terminal. Be sure that the wires are connected properly. Otherwise, the Spotlight will be damaged. 5. Place Battery back into the battery compartment. Close the Back Cover, and install and tighten screws. 6. Charge the new Battery as described on page 4. Bulb Replacement Note: Make sure all parts are cool to the touch before replacing the bulb. 1. Pull the Lens Ring Cover (1) off and set it aside. Un-thread the Lens Holding Ring (2), being careful not to allow the Lens (3) to fall out. 2. Be careful - the edges of the Lens may be sharp! Remove Lens and gently set it aside, it is fragile. 3. Remove the Refractor (4) and detach the three wires leading to the Bulb (5). 4. Squeeze the ends of the Bulb Retaining Spring (6) together, and hold them - see A, right. 5. Swing the Bulb Retaining Spring (6) up and remove it - see B, right. 6. Turn the Bulb (5) slightly counterclockwise and slide it out -see C, right. 7. Using a clean rag, cloth or gloved hand, install a proper replacement Bulb without touching the bulb portion. If the bulb is touched, it must be cleaned with rubbing alcohol and allowed to dry before being installed. (Bulb replacement continued on next page.) SKU 93255 For techni...