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manual abstract
FOR INSTALLATION ONLY BY QUALIFIED PERSONNEL ZAP CONTROLS UK 100 Waterloo Boulevard Anglesey Business Park Cannock Staffordshire WS12 1NR United Kingdom August 2006 IMPORTANT INSTALLATION INSTRUCTIONS WARNING: To reduce the risk of Injury or death READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS Install only on a properly balanced door. An improperly balanced door has the potential to inflict severe injury. Have a qualified service person make repairs to cables, spring assemblies, and other hardware before installing the opener. Remove all ropes and remove, or make inoperative, all locks connected to the garage door before installing opener. Where possible, install the door opener 7ft (2.1m) or more above the floor. Mount the emergency Manual Over-Ride Lever 6ft (1.8m) above the floor. Do not connect the opener to power until instructed to do so. Locate the control unit: (a): Within sight of the door, (b): At a min height of 5ft so small children cannot reach it, and (c): Away from all moving parts. Install the entrapment label next to the control button in a prominent location using a suitable secure mechanical means if necessary. Attach the emergency release marking on the emergency release cable or next to the emergency release. After installing the opener, the door must reverse when it contacts a 11/2" high object (or a 2" by 4" board laid on the floor). The maximum door size should not exceed 160 square feet (15 sq mtrs). The maximum door weight should not exceeed 500 pounds (230 Kgm). FOR INTERNAL INSTALLATION ONLY - CONTENTS Product Overview ..............................................................................................1 Description ........................................................................................................2 Fitting the Super-Drive .......................................................................................3 Fitting the Manual Over-Ride lever ....................................................................5 Fitting the Control unit .......................................................................................7 Fitting the Motor Cover kit .................................................................................8 Connecting the mains power supply ..................................................................9 Testing the door operation .................................................................................11 Door speed change point and limit of travel calibration ....................................12 Safety circuit and Photo-Eye wiring....................................................................14/15 Interlock circuit wiring .......................................................................................16 Accessory Radio Receiver wiring .......................................................................16 Programming ..................................................................................................... 16 Zap Transmitter code programming....................................................................17 Auto-Close timer programming ..........................................................................18 Wiring diagrams.................................................................................................19 Fault Finding Guide ...........................................................................................22 ZAP SUPER-DRIVE MOTOR-CONTROL SYSTEM FOR SECTIONAL DOORS The system includes model 800-R wall-mounting Control unit, Super-Drive jackshaft Operator, Motor Cover kit and Manual Over-Ride kit. PRODUCT OVERVIEW CONTROL UNIT model 800-R Integrated Control unit with case mounted control button. This Control unit will power doors up to 15 square metres (160 square feet) in conjunction with model 8472 Operator. MANUAL OVERRIDE model ZA0093 The Manual Over-Ride drive release mechanism includes a Doorframe or track mounted over centre lever, which is connected to the Operator by a Bowden cable. The screw hook on the lever provides adjustment of the v-belt tension. PLUG-IN BEEPER MODULE model 850 (OPTIONAL) The Plug-in Beeper module is useful as an aid during the initial setting up and programming of the control system. JACKSHAFT SUPER-DRIVE OPERATOR model 8472 The Super-Drive Operator incorporates a V-belt drive with a Bowden cable v-belt tensioning device, which eliminates strain on the jackshaft, which is of particular benefit for applications fitted with a hollow shaft. MOTOR COVER KIT model ZA0094 The Motor Cover front simply clips onto the motor body. The Cover back is easily secured to the cover front with screws. 1 _ JACKSHAFT MOTOR-CONTROL SYSTEM FOR RESIDENTIAL GARAGE DOORS Model 815-RL Installation Instructions The Zap Controls' range of Motor-Control Systems for Sectional Doors provides a new concept in safety control and the elimination of the inherent problems with a number of features of exi...