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manual abstract
Ram and knife strokes can also be adjusted relative to scaling weight. This concept controls dough chamber volume and maintains first-in, first-out dough processing. The electronically controlled motions can also be customized for specific applications, and recalled by recipe management while using all standard mechanical components. Ram and knife electronic linear actuators replace cams, bushings, levers and grease points thus reducing maintenance, extending machine life and accuracy by eliminating backlash from wear. High pressure lubrication distribution system insures proper lubrication of surfaces while reducing oil consumption. Servo drives also provide electronic torque limiting functions to protect machines from foreign objects, individual axis forward/reverse jog function to clear obstruction, and single touch cleaning position for faster maintenance and sanitation. Stainless steel and plastic materials for dough contact surfaces and lighter ram and piston assemblies facilitate cleaning and handling. Automatic primary and secondary conveyor speed management maintain dough ball spacing at different operating rates. Rigid stainless steel frame and rear door design offers unmatched access in the volumetric divider for quick and complete sanitation. ELECTRICAL FEATURES Operator panel is stainless steel NEMA 4 rated and contains the following: • Allen Bradley PanelView 600+ operator interface which displays: - Operation speed and product counter - Conveyor and sifter speed adjustments - Recipe selection, modification and addition - Status, alarm and history messages • Allen Bradley push buttons for the following functions: - Start - Stop - Alarm acknowledge/reset - Emergency stop NEMA 12 remote enclosure (painted steel) including: • Main power disconnect • Allen Bradley Compact Logix programmable logic controller • Allen Bradley Kinetics 6000 servo drives for process motion axis • Allen Bradley AC inverters for conveyors and flour sifters MECHANICAL FEATURES SERVOTECH BREAD DIVIDER Frame Assembly • Stainless steel frame structure and guards with safety interlocks • Clean-in-place ram and knife supports • Easy access rear door • All components located above the discharge conveyor for easy cleaning Conveyors and Sifters Assembly • AC variable speed primary and secondary conveyors • Cantilevered conveyor support frames for easy belt removal and replacement • AC variable speed, high capacity flour sifters Division and Scaling System • Sanitary stainless steel hopper, dough chamber and knife • Plastic/stainless steel ram with pressurized lubrication • Servo controls and linear actuators replace main cams, dashpot assemblies and shear pin safeties • Stainless steel division box with replaceable, low friction plastic wear plate and interchangeable pistons • Ejector and piston stopper adjustments mechanically locked on heavy duty worm gears separated from the dividing head movement • Adjustable dough ball deflector rollers • Pressurized lubrication system with individual, adjustable, multi-point injection Removable Sifter Divider Box and Ejector Ram and Knife OPTIONS 1 1 • Primary hopper • Dough hopper high/low level monitor • Closed loop weight regulator for process variation • Lube oil tank and low level monitor • Frame mounted swing beam and hoist • NEMA 4X stainless steel main electrical enclosure | compensation J SPECIFICATIONS Throughput Range: Control Power - 24 VDC inputs/120 VAC outputs Scaling range from 6 oz. (170 g) to 54 oz. (1531 g) at Air Requirements - 10 SCFM at 80 PSIG 65 lbs./ft3 dough density 6-30 strokes per minute Approximate Dimensions: 5, 6, 7, 8 pockets 78" L x 69" W x 67" H (1981 mm x 1753 mm x 1702 mm) Door clearance 37" (940 mm) radius Electrical Requirements: 30 KVA Approximate Shipping Weight: Standard voltage - 460 volts/3 phases/60 Hz (other 2,350 lbs. (1066 kg) J voltages available) SERVOTECH BREAD DIVIDER " DIMENSIONAL DBAWING^^ S Headquarters: 2115 West Laburnum Avenue Richmond, Virginia 23227 Tel: 1-800-225-3771 or 804-355-7961 Fax: 1-804-342-9724 Europe Office: West Park Ring Road Leeds LS16 6QQ England Tel: 44-1132-787110 Fax: 44-1132-741415 sales@amfbakery.com FOR MORE INFORMATION PLEASE CALL YOUR ACCOUNT MANAGER OR 1-800-BAKERS-1 AMF’s focus on continuous improvement may result in changes to machinery specifications without notice. 08/2007...