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manual abstract
CAREFULLY READ AND UNDERSTAND THE INSTRUCTIONS AND WARNINGS IN THIS MANUAL BEFORE OPERATING THIS EQUIPMENT. If the operator is not fluent in English, the instructions and warnings shall be read and discussed in the operator’s native language, making sure the operator comprehends the contents. This equipment complies with OSHA Standards where applicable. DO NOT exceed the stated maximum working pressure of the airmotor or of the lowest rated component in your system. DO NOT alter or modify any part of this equipment. DO NOT operate this equipment with combustible gas. DO NOT attempt to repair or disassemble the equipment while the system is pressurized. TIGHTEN all fluid connections securely before using this equipment. ALWAYS read and follow the fluid manufacturer’s recommendations regarding fluid compatibility, and the use of protective clothing and equipment. CHECK all equipment regularly and repair or replace worn or damaged parts immediately. IMPORTANT: Failure to heed these warnings including misuse, overpressurizing, modifying parts, using incompatible chemicals and fluids, or using worn or damaged parts, may result in equipment damage and/or serious personal injury, fire, explosion, or property damage. This manual contains IMPORTANT WARNINGS and INSTRUCTIONS. READ AND RETAIN FOR REFERENCE. JULY - 2004 Copyright 2004 Form 403504 Printed in U.S.A. NOTE: DO NOT OPERATE with air contaminated with materials not compatible with BUNA-N seals. NOTE: DO NOT OPERATE with air contaminated with materials not compatible with BUNA-N seals. SPECIFICATIONS CYLINDER EFFECTIVE OPERATING OPERATING MIN. ID. AIR INLET AIR CONS. @ 100 ITEM # DIAMETER IN. (MM) PISTON AREA IN. (CM.) PRESSURE RANGE PSIG (BAR) TEMP. RANGE °F (°C) OF AIR SUPPLY IN. (MM) PSIG (7 BAR) SCF/CYCLE (L(N)/CYCLE) 988528 6 (152) 28 (182) 30-100 (2-7) -30 +200 1/2 (12) 3/4” NPTF 1.6 (46) 988526 4-1/4 (108) 14 (92) 30-100 (2-14) (-34 +93) 1/2 (12) 1/2" NPTF 1.1 (32) MAX. STROKE ITEM # RECOM. LENGTH WEIGHT SEALS DIM. A DIM. B DIM. C SPEED CPM IN. (MM) LB. (KG) MATERIAL IN. (MM) IN. (MM) IN. (MM) 988528 75 6 (152) 34 (15.5) BUNA-N and 11-1/8 (283) 7-3/4 (197) 22-3/4 (577) 988526 26(11.7) *TEFLON 9-3/8 (238) 6-5/8 (168) 23-5/8 (599) *TEFLON® Seals used with Power Valve Spool (Item 13) and Relay Valve (Item 17). Page Number - 2 FOR STANDARD AIRMOTOR WITHOUT PUMP STOP SERVICE ASSEMBLIES & KITS To reduce down-time and take advantage of the modular design of the airmotor, Henkel recommends using the following Service Assemblies for repair of the airmotor. After removal, the faulty assembly can then be repaired using the corresponding Soft Parts Kit. 6. Power Valve Subassembly 1. Pilot Bar Subassembly P/N AC244806 (6” Airmotor) P/N 988747 P/N AC244808 (4-1/4” Airmotor) 7. Soft Parts Kit P/N 988751 for repair of Power Valve Subassemblies listed above. 8. Power Valve Spool & Body P/N 988750 2. Soft Parts Kit P/N 988746 for repair of Pilot Bar Subassemblies listed above. (Includes all necessary “O”-rings.) 3. Relay Valve. P/N 988748 4. Air Signal Valve P/N 988749 5. Cylinder Tube Soft Parts Kit ( Includes all “O”-rings, piston seal. etc.) P/N 988753 (6” Airmotor) P/N 988752 (4-1/4” Airmotor) IMPORTANT: When replacing soft parts, replace all parts included in the soft parts kit. Page Number - 3 FOR AIRMOTORS WITH PUMP STOP SERVICE ASSEMBLIES & KITS To reduce down-time and take advantage of the modular design of the airmotor, Henkel recommends using the following Service Assemblies for repair of the airmotor. After removal, the faulty assembly can then be repaired using the corresponding Soft Parts Kit. 1. Pump Stop Subassembly P/N 988545 2. Soft Parts Kit P/N 988746 for repair of Pump Stop Subassembly. (See Parts List for contents.) 3. Relay Valve P/N 988748 Item 17 4. Signal Valve Cap Kit P/N AC243853 Item 31 (includes Item 32) 5. Air Signal Valve P/N 988749, Item 20 6. Trip Indicator P/N AC243852 Item 7. Stop Valve Repair Kit P/N AC 244091 Item 91 (includes items 57, 58, 59, 60, 61) 8.Air Pump Repair Kit P/N AC244092 Item 92 (includes items 55, 56, 62, 63, 64, 65) 9. Bleed Assembly P/N AC273428 Item 67 (includes items 73 through 88) 10.Gasket and Air Filter Kit Item 89 P/N AC273427 (Items 40, 51 & 53) 11. Gasket Plate with Check Valves Item 90 P/N AC244093 (Items 52 & 63) 50 8940 53 51 90 63 6352 12.Cylinder Tube Soft Parts Kit (Includes “O”-rings, piston seal, etc.) P/N 988753 (6" Airmotor) P/N 988752 (4-1/4"Airmotor) 13.Power Valve Subassembly P/N AC244806 (6" Airmotor) P/N AC244808 (4-1/4" Airmotor) 14.Soft Parts Kit P/N 988751 for repair of Power Valve Subassemblies listed above. 15.Power Valve Spool & Body P/N 988750. Page Number - 4 FOR STANDARD AIRMOTOR ALWAYS check equipment for proper operation before each use, making sure safety devices are in place and operating properly. DO NOT alter or modify any part of the equipment as this may cause a malfunction and result in serious bodily injury. BEFORE CONNECTING AIRMOTOR TO AIR LINE LOCTITE® AIRMOTORS are full...