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User manual American, model 305

Manafacture: American
File size: 655.43 kb
File name: b938f796-d3a4-4e92-98c3-9b9792e03299.pdf
Language of manual:en
Free link for this manual available at the bottom of the page



manual abstract


1. Turn OFF the gas supply. 2. Turn OFF the 120 V power supply. 3. Remove the front panel from the appliance. 4. Check the gas type using the data plate on the side of the unit. If using a spare PC board, check that the gas type switches are in the correct position (dip switch 1 of SW2: ON for natural gas, NG, and OFF for propane, LPG). See dip switch settings section below. (ON is towards the right and OFF is towards the left.) 5. Attach the pressure gauge to the burner test point, located on the gas control (Fig. 2). 6. Turn ON the gas supply. 7. Turn ON the 120 V power supply. 8. If a controller is installed, turn the unit ON with the controller. Select the maximum delivery temperature and open all available hot water taps at full. 9. Set the unit to “Forced Low” combustion by setting No. 7 dip switch of the SW1 set to ON (Fig. 3). 10. Check the burner test point pressure. 11. Remove the rubber access plug and adjust the regulator screw on the modulating valve (Fig. 4) as required in Table 1. Replace the rubber access plug. 12. Set the unit to “Forced High” combustion by setting both No. 7 and No. 8 dip switches of the SW1 set to ON (Fig. 5). Ensure maximum water flow. 13. Check the burner test point pressure. 14. Adjust the high pressure potentiometer (POT) on the PC board as required to the pressure shown in Table 1. 15. Return the unit to normal operation by setting dip switches 7 and 8 of the SW1 set back to OFF (Fig. 6). Close all water taps. 16. Turn OFF the gas supply and 120 V power supply. 17. Remove the pressure gauge and install sealing screw. 18. Turn ON the gas supply and 120 V power supply. 19. Operate the unit and check for gas leaks at the test point. 20. Install the front panel. WARNING SW1 SW2 High Pressure Potentiometer Spare Parts Only 1 BURNER TEST POINT Regulator adjustment screw access plug Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5 Fig. 6 070 00012 39526 5 EXPLODED VIEW - CABINET PARTS LIST Parts Number 701022-005 701022-007 701022-008 701022-009 701022-010 701022-012 701022-013 701022-014 701022-017 701022-018 701022-019 701022-021 701022-022 701022-023 701022-024 701022-025 701022-026 701022-027 701022-028 701022-029 701022-031 701022-033 701022-034 701022-035 701022-036 701022-037 701022-038 701022-039 701022-044 701022-047 701022-049 701022-052 701022-054 Quantity 505 1 2 1 1 1 1 1 2 2 4 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 305 1 2 1 1 1 1 1 2 2 4 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Main Body (W) Wall Mounting Bracket (W) Rubber Bushing Connection Reinforcement Panel Heat Protection Plate Front Panel Front Panel Packing Front Panel Packing Side Screw Cover Screw Cover Lid Cable Access Assy Rubber Bushing Rain Hood Packing Screw Cover Assy Gas Control Assembly Test Port Set Screw Gas Connection (3/4" NPT) Burner Unit Assy (LPG) Burner Unit Assy (NG) Manifold Assembly (LPG) Manifold Assembly (W-NG) Pressure Point Sealing Screw Combustion Chamber Sightglass Plate Electrode Flame Rod Electrode Packing Electrode Holder Fan Assembly Combustion Chamber Fan Bracket Flue Outlet Flue Outlet Gasket Seal Packing Number 001 002 003 004 005 006 007 008 011 012 013 014 015 016 017 100 101 102 103 103 110 110 113 114 116 117 118 119 125 132 135 137 138 305 - 1 1 - 1 1 - - 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 5 1 1 1 2 1 Quantity 505 1 - 1 1 - 1 1 2 - 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 5 1 1 1 2 1 Parts Number 701022-061 701022-062 701022-070 701022-071 701022-072 701022-073 701022-074 701022-075 701022-076 701022-077 701022-078 701022-079 701022-080 701022-081 701022-082 701022-083 701022-281 701022-280 701022-086 701022-087 701022-089 701022-090 701022-091 701022-092 701022-093 701022-094 701022-095 701022-096 701022-097 701022-099 701022-100 701022-102 701022-103 Number 143 143 400 401 401 402 403 404 404 405 408 409 410 411 412 413 700 700 701 701 702 703 706 707 708 709 710 711 712 713 715 716 717 Description Heat Exchanger Assembly Heat Exchanger Assembly Water Inlet (3/4" NPT) Water Flow Servo & Sensor Assembly Water Flow Servo & Sensor Assembly Rectifier By-pass Servo Assembly Stop Bracket Stop Bracket Plug Band Hot Water Outlet (3/4" NPT) Stop Bracket Plug Band (small) Drain Valve Water Filter Assy Cover PCB PCB Surge Protector Surge Protector with terminal (optional) PCB cover - side PCB cover - front Ignitor High Tension Cord Electrode Sleeve Thermistor - Heat Exchanger Thermistor Clip Large Temperature Fuse Clip Frost Sensing Switch Anti Frost Heater (120V) Valve Heater (120V) Assembly Antifrost Heater Clip B Antifrost Heater Clip A Parts Number 701022-105 701022-109 701022-110 701022-111 701022-114 701022-115 701022-116 701022-117 701022-118 701022-119 701022-120 701022-122 701022-123 701022-124 701022-125 701022-126 701022-127 701022-128 701022-129 701022-130 701022-132 701022-133 701022-134 701022-135 701022-136 701022-137 701022-138 701022-139 701022-140 701022-141 701022-142 315898-000 315896-000 305 1 1 1 1 - 1 1 1 1 1 1 4 4 3 1 2 2 2 4 2 1 1 2 1 1 1 ...

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