Votes - 3, Average rating: 3.3
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manual abstract
2. Check all electrical connections for tightness and proper voltage. 3. Check water heater tank to make sure it is full of water. (Remove air through T&P valve). 4. Pull nozzle assembly from burner and check gap settings on electrodes (see I&M). 5. While nozzle is removed, look inside through burner for obstructions. 6. Check fan rotation and purge air from oil pump by bumping motor contactor. 7. Check air shutter setting (guideline on burner tag). 8. Drill hole in vent pipe 12” to 24” from heater flue outlet but below draft regulator 9. (for analysis equipment). 10. Attach voltmeter to controller to record flame signal. 11. Connect a 300-psi gauge to pressure side of oil pump. Connect vacuum gauge to supply side of oil pump (15” hg maximum allowed). 12. Set oil pressure to pressure on data decal (refer to I&M manual for two stage burner). 13. Check flame signal (should be in range called for by control 14-18 VDC or 4-6 VDC if UV). 14. Check vent draft in stack (should be negative .02” to negative .06” W.C.). 15. Perform flue gas analysis after achieving water temperatures above 120.F. a) Net stack temperature should be 3 00.F - 400.F on high fire. b) O2 should be from 4% to 7%. NOTE: Both low and high fire reading. c) CO2 should be from 10.5% to 12.7%. NOTE: Both low and high fire reading. CO should not exceed 200 PPM. d) Smoke should be less than #2. NOTE: A complete and proper start-up includes checking the operation of all controls and limits (i.e. airflow switch, LWCO, thermostats, and modulating controls), and filling out the entire start-up report. All discrepancies should be reported to the PVI Customer Service Department (800-433-5654) from the job site and detailed on the comment section of the start-up report. Attach notes to report if needed. Also, please call if you have any questions or need assistance. PVI Industries, Incorporated Start-Up of Oil-Fired Water Heaters February 1999 PV 9-A START-UP REPORT OIL FIRED NON-CONDENSING WATER HEATERS MAXIM® - TURBOPOWER® Warning: Startup must be performed by a qualified service installer, service agency or the gas supplier. Model Number: Serial Number: Job Name: Address: GENERAL INFORMATION Restart? Yes No Installation is: New Replacement/Renovation Indoor Outdoor Primary operating voltage: VAC Voltage from neutral to earth ground: (should be zero) Lower Thermostat Setpoint: °F Upper Thermostat Setpoint: °F Hi-Limit Setpoint °F T & P Relief Valve(s) plumbed to a suitable drain? Yes No WATER HEATER INSTALLATIONS Type of piping connected to heater: Copper Brass Galvanized Is there a check valve in the supply water piping? Yes No Is there a water softener on the cold water supply? Yes No Operational? Yes No Is there a mixing valve on the hot water supply? If yes; temperature setting: °F No Is there expansion relief in the cold water supply? If yes, what type: tank valve No Is there a recirculation loop? Yes Circulating pump horsepower: No Is there a floor drain in the room? Yes No VENTING and COMBUSTION AIR Vent Material: Vent Type: Through-the-roof Through Sidewall Vent Diameter: inches; Vent Length: feet Does vent have elbows? Yes; Qty No Does vent have condensate drain? Yes No Does vent contain any of these devices? Power Vent Draft Inducer Draft Regulator Flue Damper Combustion air louvers or openings? Yes; Qty: Size: No Interlocked? Yes No Have direct-ducted combustion air? Yes; duct diameter inches, Duct length feet. No Duct Material: Does duct have elbows? Yes; Qty No PV 9 8/05 817-335-9531 . 800-433-5654 . FAX 800-880-2019 . Page 1 of 2 Model Number: Serial Number: OIL SUPPLY Type of OIL: No.1 No.2 Oil Supply Pipe Size: Pump Inlet Pressure/Vacuum: PSI / Hg Oil Pump Outlet Pressure: PSI Bypass Return Pressure: PSI Two-pipe Return System? Yes No Remote Oil Pump? Yes No Day Tank Lift in feet Filter/Strainer installed? Yes No COMBUSTION ANALYSIS BURNER MODEL NO.: BURNER SERIAL NO.: (For fixed rate burner, use High Fire column) Low Fire Mid Fire High Fire Smoke (less than #2) Carbon Dioxide CO2 (10-12%) Oxygen O2 (4-6%) Carbon Monoxide CO (less than 200 ppm) Nitrogen Oxide NOX (if available) Vent Pressure (-.02” to -.06” W.C.) Gross Vent Temperature °F less Room Temperature °F = Net Vent Temperature °F Important: You must submit the original copy of the completed form to your PVI representative before the warranty will become effective on this product. Contact Customer Service for assistance at 1-800-433-5654. Comments: Service Company Name: Phone: Service Company Address: Start-up Performed By: Date: Customer Representative: Date: PV 9 8/05 817-335-9531 . 800-433-5654 . FAX 800-880-2019 . Page 2 of 2 ...