Votes - 3, Average rating: 4
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manual abstract
• Attach two 8 X 1” GLIDES (28) to both ends of two COUNTER WEIGHTS (14) as shown in FIGURE 1. 0 1 2 3 4 5 6 1/2 1/2 1/2 1/2 1/2 1/2 3 FIGURE 1 STEP 1: 26 28 14 28 • CAREFULLY lower one COUNTER WEIGHT (14) down into the LEFT UPRIGHT (9) & RIGHT UPRIGHT (10) until it bottoms out as shown in FIGURE 2. 4 FIGURE 2 0 1 2 3 4 5 6 1/2 1/2 1/2 1/2 1/2 1/2 STEP 2: 10 14 9 14 5 FIGURE 3 STEP 3: • LOOSELY assemble the LOWER SUPPORT (3) and two PLATE HOLDER (15) to the LEFT & RIGHT UPRIGHTS (9& 10) using four 1/2 X 4-1/2” BOLTS (16) and four 1/2” LOCK NUTS (21) as shown in FIGURE 3. 1/2 X 4-1/2” 16 15 21 3 9 10 15 1/2 X 4-1/2” 16 6 FIGURE 4 • SECURELY assemble four PLATE HOLDERS (15) to the LEFT & RIGHT UPRIGHTS (9 & 10) using eight 1/2 X 4” BOLTS (17), eight 1/2” WASHERS (20), and eight 1/2” LOCK NUTS (21) as shown in FIGURE 4. STEP 4: 0 1 2 3 4 5 6 1/2 1/2 1/2 1/2 1/2 1/2 1/2 X 4” 17 10 9 21 20 15 7 STEP 5: • LOOSELY assemble two CHROME ANGLES (12) to the top of the LEFT & RIGHT UPRIGHTS (9 & 10) using four 1/2 X 4-1/ 2” BOLTS (16), and four 1/2” LOCK NUTS (21) as shown in FIGURE 5. (NOTE: MAKE SURE CABLE IS BETWEEN THE TWO BOLTS.) FIGURE 5 16 1/2 X 4-1/2” 1/2 X 4” 17 10 9 12 21 21 12 20 • LOOSELY assemble the CHROME ANGLES (12) to the bottom of the LEFT & RIGHT UPRIGHTS (9 & 10) using four 1/2 X 4” BOLTS (17), four 1/2” WASHERS (20), and four 1/2” LOCK NUTS (21) as shown in FIGURE 5. 8 FIGURE 6 STEP 6: • LOOSELY assemble UPPER SUPPORT (11) to the LEFT & RIGHT UPRIGHTS (9 & 10) using two 1/2 X 4” BOLTS (17) two 1/2” WASHERS (20) and two 1/2” LOCK NUTS (21) as shown in FIGURE 6. (NOTE: MAKE SURE CABLE IS INSIDE OF THE 1/2” BOLT AS SHOWN IN DETAIL.) 21 11 0 1 2 3 4 5 6 1/2 1/2 1/2 1/2 1/2 1/2 20 20 21 17 1/2 X 4” CABLE BOLT 9 FIGURE 7 STEP 7: • SECURELY assemble the 4-1/2” PULLEYS (27) to the UPPER SUPPORT (11) using two 3/8 X 2” BOLTS (18) and two 3/8” LOCK NUTS (22) as shown in FIGURE 7. • Finish the assembly of the UPPER SUPPORT (11) to the LEFT & RIGHT UPRIGHTS (9 & 10) using two 1/2 X 4” BOLTS (17), two 1/2” WASHERS (20), and two 1/2” LOCK NUTS (21) as shown in FIGURE 7. (NOTE: MAKE SURE CABLE IS INSIDE OF THE 1/2” BOLT AS SHOWN IN DETAIL.) • Loop CABLE ASSEMBLIES (26) around the 4-1/2” PULLEYS (27) and route CABLE ASSEMBLY (26) back through UPPER SUPPORT (11) as shown in FIGURE 7. • SECURELY TIGHTEN ALL LOOSE BOLT CONNECTIONS MADE TO THIS POINT. BOLT CABLE 11 22 27 18 3/8 X 2” 26 17 1/2” X 4” 20 21 10 0 1 2 3 4 5 6 1/2 1/2 1/2 1/2 1/2 1/2 FIGURE 8 STEP 8: • Insert two 80” GUIDE RODS (13) through the BUSHINGS in the UPPER SUPPORT (11) and out through the top, then lower the GUIDE RODS (13) down into the BUSHING on the BASE of the UPRIGHTS (9 & 10) as shown in FIGURE 8. BUSHING 11 13 11 STEP 9: • Slide one 1-1/2” THRUST BEARING (25), one RIGHT SAFETY HOOK (6), and one 1” SHAFT COLLAR (24) over the SAFETY STOP (2) as shown in FIGURE 9. FIGURE 9 FIGURE 10 • Slide one 1-1/2” THRUST BEARING (25), one LEFT SAFETY HOOK (5), and one 1” SHAFT COLLAR (24) over the SAFETY STOP (2) as shown in FIGURE 9. LEFT RIGHT STEP 10: • Slide one BAR STOP (8) over each BEARING HOUSING (1) as shown in FIGURE 10. • Using a 3/16” Allen wrench, tighten each set screw on the 1” SHAFT COLLARS (24). See FIGURE 9. 2 24 25 5 24 6 25 2 1 8 1 8 12 STEP 12: FIGURE 11 FIGURE 12 • Slide one BEARING HOUSING (1), one 2” SHAFT COLLAR (23), and one 2-1/2” OD RUBBER BUMPER (29) over each SLEEVE ASSEMBLY (4) as shown in FIGURE 11. • Using a 1/4” Allen wrench, SECURELY tighten each set screw on the 2” SHAFT COLLARS (23). See FIGURE 11. • Slide one BEARING HOUSING (1) & SLEEVE ASSEMBLY (4) over each end of the SMITH BAR (7) as shown in FIGURE 12. DETAIL 12 STEP 11: • Using a 5/16” Allen wrench, SECURELY tighten the SLEEVE ASSEMBLIES (4) to the SMITH BAR (7) with two 5/8 X 1-1/ 4” SHOULDER BOLTS (19). See DETAIL 12. 29 23 4 1 23 1 4 29 5/8 X 1-1/4” 19 1 7 1 4 1 7 4 19 19 4 0 1 2 3 4 5 6 1/2 1/2 1/2 1/2 1/2 1/2 LEFT RIGHT 13 FIGURE 13 STEP 13: • Lift up each GUIDE ROD (13) and insert them through each BEARING HOUSING (1) on the SMITH BAR ASSEMBLY (7) then seat GUIDE RODS (13) back into the BUSHINGS in the BASE of the UPRIGHTS (9 & 10). See FIGURE 13. 7 • Lift up each GUIDE ROD (13) and slide one 1” SHAFT COLLAR (24) over the bottom of each GUIDE ROD (13). Position 1” SHAFT COLLAR (24) half way up the GUIDE ROD (13) and tighten it using a 3/16” Allen wrench. See FIGURE 13. 1 HOOK 1 HOOK BUSHING BUSHING • Lift up on the SMITH BAR ASSEMBLY (7) and lock the HOOKS of the SMITH BAR ASSEMBLY (7) onto the CHROME ANGLES (12). See FIGURE 13. 24 24 13 14 FIGURE 14 STEP 14: • Lift up on each GUIDE ROD (13) and slide the RIGHT & LEFT BAR STOP ASSEMBLIES (8) over the bottom of each GUIDE ROD (13) onto their respective sides then lock the HOOKS of the BAR STOPS (8) onto the CHROME ANGLES (12) then seat GUIDE RODS (13) back into the BUSHINGS in the BASE of the UPRIGHTS (9 & 10). See FIGURE 14. 0 1 2 3 4 5 6 1/2 1/2 1/2 1/2 1/2 1/2 BUSHING HOOK 8 BUSHING HOOK 8 13 15 FIGURE 15 ...