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manual abstract
Assembly Instructions Item Qty Description Part Number 1 1 3/8 x 73mm Hex Bolt 2 9 3/8 x 67mm Hex Bolt 3 52 3/8 SAE Washer 4 50 3/8 RH Washer 5 27 3/8 Low HT Lock Nut 6 4 3/8 x 92mm Hex Bolt 7 50 3/8 RH Cap 8 1 Cable 9 6 4 1/2" Pulley 10 1 3/8 x 40mm Hex Bolt 11 4 3/8 x 1/2 Flange Spacer 12 2 Guide Rod 13 2 Weight Stack Cushion 14 15 Weight Plate 15 1 Head Plate Assembly 16 2 13/16" Shaft Collar 17 1 Guide Rod Support 18 2 3/8 x 63mm Hex Bolt 19 1 Pillow Block Collar 20 2 Pillow Block 21 4 3/8 x 75mm Btn Hd Bolt 22 26 3/8 FLAT BLK Washer 23 2 Plastic Washer 24 1 Chest Roller Pad 25 2 Plastic Collar DA1C03807316NUa DA1C03806716NUa DC12001051 0Ua P05-0009 A 807200Ua DA1C03809216NUa P06-0021 A P13-0102 A P06-0035 A DA1C03804016NUA P08-0085a P01-1036A A06-0304a 7954901 (Box set of 5) AP10-0053a A05-0212a A04-1639 A DA1C03806316NU A P05-0248 A A05-0351 A DAEC03807516NB A DC125010020B A P06-0345 A P06-0280a P06-0277. Tools Required: • 8mm Allen Wrench • 17mm Wrench • Ratchet 3” Ratchet Extension 17mm Socket 8mm Hex Bit Item Qty Description Part Number 26 2 3/8 x 49mm Hex Bolt 27 2 3/8 x 43mm Hex Bolt 28 2 Pulley Cover 29 1 Weight Stack Pin 30 1 Counter Weight 31 2 3/8 x 33mm Hex Bolt 32 1 Lumbar Pad 33 1 3/8 x 76mm Hex Bolt 34 1 Seat Pad 35 1 Handle 36 1 3/8 x 81mm Hex Bolt 37 1 Foot Rest 38 2 3/8 x 64mm Hex Bolt 39 2 3/8 x 46mm Hex Bolt 40 1 Cam Shroud 41 2 3/8 x 89mm Hex Bolt 42 1 Front Shroud 43 1 Rear Shroud 44 10 3/8 x 90mm Btn Hd Bolt 45 10 3/8 Acorn Nut 46 1 Tower Cap 47 2 3/8 x 25mm Btn Hd Bolt 48 4 3/8 FLAT Washer 49 4 Bushing 50 2 M10 x 76mm Hex Bolt 51 1 Weight Stack Label DA1C03804916NUa DA1C03804316NUa P02-0256a P11-0048 A P10-0052a DA1C03803316NUa A07-0235 A DA1C03807616NU A P07-0005 A AP04-0813a DA1C038081 16NUa P04-0814a DA1C03806416NUa DA1C03804616NUa AP02-0987a DA1C03808916NUa A10-0227 A A10-0230 A DAEC03809016NB A A05-0443 A AP06-0257 A DAEC03802516NB A DC125010020U A A05-0356a DA1M1000761 5NBa MD000132. 9/16" Wrench 9/16" Socket Hardware Bags ACUHB-FSABBAPLT -or- ACUHB-FSABBAWHT Hb/Baok 1. Assembly Instructions 27) 31) 36) 38) 41) 45) o. ?—\ >—< / _ ( 47) 33) 39) 44) 49) 50) 4 1. Assemble the TOWER (A) to the CAM FRAME (B) using two 3/8 X 92mm BOLTS (6), four 3/8 X 67mm BOLTS (2), twelve 3/8" SAE WASHERS (3), twelve 3/8" RH WASHERS (4), six 3/8" LOW HT LOCK NUTS (5) as shown. Finger tighten the bolts and nuts at this time. 2. Assemble the SEAT FRAME (C) to the CAM FRAME (B) using two 3/8 X 92mm BOLTS (6), four 3/8" SAE WASHERS (3), four 3/8" RH WASHERS (4), two 3/8" LOW HT LOCK NUTS (5) as shown. Finger tighten the bolts and nuts at this time. 3. Assemble the CROSS BRACE (D) to the CAM FRAME (B) and SEAT FRAME (C) using three 3/8 X 67mm BOLTS (2), six 3/8" SAE WASHERS (3), six 3/8" RH WASHERS (4), three 3/8" LOW HT LOCK NUTS (5). Use only one 3/8 X 67mm BOLT at the back of the SEAT FRAME as shown. 4. SECURELY tighten all loose frame connections made to this point, then proceed to snap twenty-two RH CAPS (7) over the RH WASHERS (4) on all tightened connections. 5. Wrap the threaded end of CABLE (8) around two 4-1/2" PULLEYS (9) and SECURELY assemble the PULLEYS to the TOWER (A) using two 3/8 X 63mm BOLTS (18), four 3/8 X 1/2" FLANGE SPACERS (11) and two 3/8" LOW HEIGHT LOCK NUTS (5) as shown. NOTE: Make sure the CABLE is in the groove of the PULLEY before tightening. 6. Route the ball end of CABLE (8) through the TOWER (A) and around one 4-1/2" PULLEY (9) and SECURELY assemble the PULLEY between the PLATES (J) on the TOWER using two 3/8 X 49mm BOLTS (26), four 3/8" SAE WASHERS (3), four 3/8" RH WASHERS (4), two 3/8" LOW HEIGHT LOCK NUTS (5) and four RH CAPS (7) as shown. NOTE: Make sure the CABLE is in the groove of the PULLEY before tightening. Wrap the ball end of CABLE around one 4-1/2" PULLEY (9) and securely assemble the PULLEY between the U-BRACKET (K) on the TOWER using two 3/8 X 43mm BOLTS (27), four 3/8" SAE WASHERS (3), four 3/8" RH WASHERS (4), two 3/8" LOW HEIGHT LOCK NUTS (5) and four RH CAPS (7) as shown. NOTE: Make sure the CABLE is in the groove of the PULLEY before tightening. 5 Hb/Baok 1. Assembly Instructions 7. WEIGHT STACK ASSEMBLY Insert the two GUIDE RODS (12) into the base of the TOWER (A) as shown. Slide two WEIGHT STACK CUSHIONS (13) down over the GUIDE RODS as shown. Lubricate the GUIDE RODS with a slicon or teflon spray that is available at most hardware stores. Using EXTREME CARE, slide fifteen 10 LB. WEIGHT PLATES (14) down over the GUIDE RODS. Carefully Slide the HEAD PLATE ASSEMBLY (15) down over the GUIDE RODS onto the weight stack. Slide one 13/16" SHAFT COLLAR (16) over each GUIDE ROD. 8. Route the threaded end of the CABLE (8) through the hole in the GUIDE ROD SUPPORT (17). Slide the GUIDE ROD SUPPORT over the GUIDE RODS (12) and SECURELY assemble the GUIDE ROD SUPPORT to the TOWER using t...