This is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product. 2 BEFORE YOU BEGIN Thank you for selecting the new HealthRider® AEROBIC RIDER 2. The AEROBIC RIDER 2 offers a unique form of low-impact exercise that uses both the upper body and the lower body for greater cardiovascular benefits and increased toning. For your benefit, please read this manual carefully before using the AEROBIC RIDER 2. If you have questions after reading this manual, please call our Customer Service Department toll-free at 1-800-999 3756, Monday through Friday, 6 a.m. until 6 p.m. Mountain Standard Time (excluding holidays). To help us assist you, please note the product model number and serial number before calling. The model number is HRCR28720. The serial number can be found on a decal attached to the AEROBIC RIDER 2 (see the front cover of this manual). Before reading further, please familiarize yourself with the parts that are labeled in the drawing below. Handlebar Padded Seat Upper Pedals Seat Knob (Behind Side Shield) Lower Pedals Monitor Weight Tube Weight Collar Weight Center Post 3 ASSEMBLY Before beginning assembly, carefully read the • Tighten all parts as you assemble them, unless following information and instructions: instructed to do otherwise. • Assembly requires two persons. • During assembly, make sure that all parts are oriented as shown in the drawings. • Place all parts in a cleared area and remove the packing materials; do not dispose of the packing THE FOLLOWING TOOLS (NOT INCLUDED) materials until assembly is completed. ARE REQUIRED FOR ASSEMBLY: • Read each assembly step before you begin. • Two adjustable wrenches • To identify the small parts used in assembly, use • Lubricant, such as petroleum jelly or grease, the part identification chart below. The num-is also required. ber in parenthesis below each part refers to the key number of the part. The second number Assembly will be more convenient if you have the refers to the quantity needed for assembly. Note: following tools: A socket set, a set of open-end or Some parts may have been pre-attached for closed-end wrenches, and a rubber mallet. shipping purposes. If a part is not in the parts bag, check to see if it has been pre-attached. Rubber Washer (51)–4 Frame Axle (13)–2 (External Thread) M6 Hex Nut (54)–4 M8 Nylon Jam Nut (7)–2 M6 Flat Washer (55)–4 M8 x 1.375” Bolt (17)–1M6 x 60mm Bolt (53)–4 Plastic Washer (49)–2 M8 x 120mm Bolt (57)–1 Axle Fastener (56)–4 (either Bolts or Acorn Nuts) OR Frame Axle (13)–2 (Internal Thread) 4 5 1. Before beginning assembly, make sure that you have read and understand the information on page 4. Attach one of the Stabilizers (31) to the Main Frame (1) with two M6 x 60mm Bolts (53), two M6 Flat Washers (55), and two M6 Hex Nuts (54). 1 31 54 55 53 1 1 45 58 58 45 45 34 54 55 1 31 53 2. Attach the other Stabilizer (31) to the Main Frame (1) with two M6 x 60mm Bolts (53), two M6 Flat Washers (55), and two M6 Hex Nuts (54). 3. Attach the Front Cover Panel (34) to the Main Frame (1) using four Fastener Bases (45) and four Fastener Pins (58). First, insert the Fastener Bases through the Front Cover Panel and into the Main Frame. Next, push a Fastener Pin (58) into the hole in each Fastener Base until it is flush with the Base. 4. Lubricate a Frame Axle (13). Attach the Handlebar Swing Arm (5) to the Main Frame (1) with the Frame Axle, two Rubber Washers (51), and two Axle Fasteners (56). Note: If the ends of the Frame Axles (13) are internally threaded, the Axle Fasteners (56) will be bolts; if the ends are externally threaded, the Axle Fasteners will be acorn nuts (see the part identification chart on page 4). 4 3 1 56 51 51 56 5 Lubricate—13 2 6 7 45 45 58 58 2 21 49 10 7 11 17 5 5 6 51 56 36 Hole 1 4 51 5. Push the Magnet Bracket (36) into the hole in the Pedal Frame (4). Lubricate a Frame Axle (13). Attach the Pedal Frame (4) to the Main Frame (1) with the Frame Axle (13), two Rubber Washers (51), and two Axle Fasteners (56). 6. Attach the Left Side Shield (21) to the Seat Frame (2) using three Fastener Bases (45) and three Fastener Pins (58). First, insert the Fastener Bases through the Side Shield and into the Seat Frame. Next, push the Fastener Pin (58) into the hole in each Fastener Base until it is flush with the Base. Attach the Right Side Shield (22, not shown) in the same way. 7. While another person holds the Long Link Arm (10) and the Short Link Arm (11) in place, put two Plastic Washers (49) between them. Then, connect the Seat Swing Arm (5), the Long Link Arm (10), and the Short Link Arm (11) using an M8 x 1.375” Bolt (17) and an M8 Nylon Jam Nut (7). 8. Place the Seat (20) on the Frame (2). Slide the Seat Washer (38) onto the Seat Knob Bolt (43) and then tighten the Seat Knob (37) onto it. Slide the Weight Br...