FAX (417) 673-5001 Technical Support: Ph: 866-254-8261 .. techsupport@cardet.com TABLE OF CONTENTS INTRODUCTION Page 1 SPECIFICATIONS Page 2 FEATURES Page 3 Standard Page 3 Optional Page 3 PRECAUTIONS Page 5 Static Electricity Page 5 SITE PREPARATION Page 6 Environmental Page 6 Electrical power Page 7 Transient Suppression Page 7 INSTALLATION Page 8 Mounting the 225 Page 8 Load Cell Cable Connection with RFI Suppression Page 9 Load Cell Cable Connection UwithoutU RFI Suppression Page 12 Load Cell Connections with Over 30 Feet of Cable Page 12 Serial I/O Cable Installation Page 13 Optically Isolated Remote Inputs Page 14 AC Input Relay Board(s) Page 14 Preset Weight Comparator/Checkweigher Logic Level Output Page 16 AC Output Relay Board(s) Page 16 Re-Installing the Rear Panel Page 18 Main PC Board I/O Functions Table Page 19 Relay Box Cable Wire Number to Relay Number Table Page 19 MAIN PC BOARD Page 20 Jumpers Page 21 KEYPAD FUNCTIONS Page 22 ANNUNCIATORS Page 29 TIME, DATE AND CONSECUTIVE NUMBER Page 31 DISPLAY CONTRAST ADJUSTMENT Page 32 CALIBRATION AND SETUP Page 33 Security Seals Page 33 ENTER CALIBRATION AND SETUP Page 35 SETUP MENU #1 Page 35 SETUP MENU #2 Page 40 SERIAL INPUT/OUTPUT SETUP Page 40 DIO SETUP (PWC Status) Page 48 PRINT TABS SETUP Page 49 SETUP SCALE Page 55 Filter Setting Recommendations Page 59 TABLE OF CONTENTS, CONT. CALIBRATE Page 62 CALIBRATION METHODS Page 64 CALIBRATION MODES Page 64 Calibration Parameters Page 69 Calibration “C” Numbers Page 70 SETUP MENU #3 Page 72 ACCUMULATORS Page 72 BACK LIGHT Page 72 PASSWORD Page 73 VIEW AUDIT TRAIL COUNTERS Page 75 ID STORAGE SETUP (Mode of Operation = 1) Page 76 PRESET WEIGHT COMPARATORS SETUP (Mode of Operation = 3) Page 78 ELECTRONIC TALLEY ROLL (ETR) FILE Page 80 COUNT OPERATION Page 81 ID STORAGE OPERATION Page 82 PRESET WEIGHT COMPARATORS OPERATION Page 90 ACCUMULATORS Page 92 CONTINUOUS OUTPUT FORMATS Page 95 ASCII COMMANDS Page 100 INFRARED (IR) DATA PORT Page 102 TROUBLESHOOTING Page 103 Error Codes Page 103 Before You Call Service Page 106 TEST MODE AND ERASING MEMORY Page 107 PRECAUTIONS Before using this instrument, read this manual and pay special attention to all "WARNING" symbols: IMPORTANT ELECTRICALWA SENSIT STATIC VE SERIAL NUMBER _____________________ DATE OF PURCHASE _________________ PURCHASED FROM __________________ ____________________________________ ____________________________________ ____________________________________ RETAIN THIS INFORMATION FOR FUTURE USE INTRODUCTION Thank you for selecting and purchasing the Cardinal Model 225 Weight Indicator. The Model 225 indicator was built with quality and reliability at our factory in Webb City, Missouri and incorporates the latest in digital technology and innovative features for the weighing industry. Configuration and upgrades can easily be performed in the field, while still maintaining the rigid control the most demanding installations require. This flexibility insures the Model 225 will be able to meet your weight indicating needs for years to come. The purpose of this manual is to provide you with a guide through installation, setup and calibration of your new Model 225 Weight Indicator. Please read it thoroughly before attempting to install your indicator and keep it handy for future reference. FCC COMPLIANCE STATEMENT WARNING! This equipment generates uses and can radiate radio frequency and if not installed and used in accordance with the instruction manual, may cause interference to radio communications. It has been tested and found to comply with the limits for a Class A computing device pursuant to Subpart J of Part 15 of FCC rules, which are designed to provide reasonable protection against such interference when operated in a commercial environment. Operation of this equipment in a residential area may cause interference in which case the user will be responsible to take whatever measures necessary to correct the interference. You may find the booklet “How to Identify and Resolve Radio TV Interference Problems” prepared by the Federal Communications Commission helpful. It is available from the U.S. Government Printing Office, Washington, D.C. 20402. Order stock no. 001-000-00315-4. PROPER DISPOSAL When this device reaches the end of its useful life, it must be properly disposed of. It must not be disposed of as unsorted municipal waste. Within the European Union, this device should be returned to the distributor from where it was purchased for proper disposal. This is in accordance with EU Directive 2002/96/EC. Within North America, the device should be disposed of in accordance with the local laws regarding the disposal of waste electrical and electronic equipment. It is everyone’s responsibility to help maintain the environment and to reduce the effects of hazardous substances contained in electrical and electronic equipment on human health. Please do your part by making certain that this device is properly disposed of. The symb...