The wireless communication card and TB7200, TB7300, and TB7600 Series thermostats use ZigBee® wireless mesh. The wireless thermostats are ideal for retrofit applications where the addition of communicating field bus wiring in the building space is difficult or cost prohibitive. This document covers the mounting of the wireless communication card in a WEBs-AX controller. BEFORE YOU BEGIN Included in the wireless card package you should find the following items: • The wireless communication card • A local antenna A #2 phillips screwdriver is required for installation. To add the Honeywell wireless thermostat network to a WEBs system, you need two .jar files for the WEBStation-AX. You can download these files from the Honeywell Buildings Forum at buildingsforum.honeywell.com. .Jar Files Needed: • Wireless Thermostat Network Driver: WirelessTstat.jar, version 4.0.4.8 or greater. • Wireless Thermostat Device and Point Configuration: Wireless TstatDevices.jar, version 4.0.4.8 or greater. More Information We recommend downloading the Honeywell Wireless Installation and Integration Reference Guide for the TB7200, TB7300, and TB7600 Series Thermostats (Form No. 63-4522) from before you begin installation. 62-2020-03 WIRELESS COMMUNICATION CARD FOR TB7200/7300/7600 SERIES COMMUNICATING THERMOSTATS 62-2020—03 2 INSTALLATION CAUTION Erratic System Operation Hazard. Failure to follow proper wiring practices can introduce disruptive electrical interference (noise). Keep wiring at least one foot away from large inductive loads such as motors line starters, lighting ballasts, and large power distribution panels. Shielded cable is required in installations where these guidelines cannot be met. Ground shield only to grounded controller case. IMPORTANT All wiring must comply with local electrical codes and ordinances or as specified on installation wiring diagrams. • Power to the WEBs-AX controller must be OFF when installing or removing the wireless communication card or damage will occur! Also, be careful to plug the wireless communication card into its connector properly (pins aligned). • Only one the wireless communication card can be installed in a WEBs-AX controller. Always install the card in option slot 1 in WEB-2xx and WEB-6xx models. Option slot 1 or 2 can be used on WEB-7xx models. Mounting the wireless communication card on a WEBs-AX controller 1. Remove power from the controller. 2. Remove the controller cover. To do this, press in the four tabs on both ends of the unit, and lift the cover off. NOTE: If other expansion accessory modules are plugged into the controller, you may need to slide them away from the unit to get to the cover tabs. 3. Remove the battery and bracket assembly by taking out the four screws. (Fig. 1) 4. Unplug the battery from the connector on the controller. 5. Remove screws and battery assembly. 6. Remove the front blanking end plate for option slot 1 (Com1) on WEB-2xx and WEB-6xx controllers and option slot 1 or 2 (Com3 or Com4 in the WEBStation-AX) on WEB-7xx controllers. 7. Carefully insert the pins of the wireless communication card into the appropriate socket. The mounting holes on the option board should line up with the standoffs on the base board. If they do not, the connector is not properly aligned. Press until the option card is completely seated. 8. Plug the battery cable back into the battery connector on the controller 9. Set the battery and bracket assembly back over the option card slots, with the mounting holes aligned with the standoffs. 10. Re-fasten screws through battery bracket the four holding screws through. DO NOT over tighten. 11. Replace the controller cover. 12. Install the antenna. (Fig. 2) M32538 SCREWS (4) UNPLUG BATTERY HERE OPTION SLOT 2 AREA WEB/ CP-201/ 600/ 700 OPTION SLOT 1 AREA BLANKING END PLATE BATTERY ASSEMBLY (INCLUDES CABLE AND BRACKET) Fig. 1. Removing battery and bracket assembly Fig. 2. Antenna location WIRELESS COMMUNICATION CARD FOR TB7200/7300/7600 SERIES COMMUNICATING THERMOSTATS WIRELESS COMMUNICATION CARD FOR TB7200/7300/7600 SERIES COMMUNICATING THERMOSTATS See the table below for status indicators on the wireless communication card. Table 1. Status LED Indicators Indicator Description 1 x 200ms short blink Power on 2 x 200ms short blinks Power on and card memory initialized properly 3 x 200ms short blinks Power on, card memory initialized properly and serial communication with WEBs-AX controller main board active 4 x 200ms short blinks Power on, card memory initialized properly, serial communication with WEBs-AX controller main board active and wireless networks started successfully 4 x 200ms short blinks and 1 x 1500ms long blink Power on, card memory initialized properly, serial communication with WEBs-AX controller main board active, wireless networks started successfully and wireless communication with wireless thermostats active SPECIFICATIONS Thermostat Compatibility: TB7200, TB7300, and TB7600 Series ...