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manual abstract
403–570-01 Dukane Intelligent Assembly Solutions • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900 • FAX (630) 797–4949 Dukane products are manufactured in ISO registered facilities ISO 9001:2000 Dual Servo Spin Welder User’s Manual Page ii Dukane Manual Part No. 403-570-01 Copyright © 2009 Dukane Intelligent Assembly Solutions 2900 Dukane Drive St. Charles, IL 60174 USA Notice of Rights: All rights reserved. No part of this manual including the interior design, cover design and icons may be reproduced, transmitted or utilized in any form or by any means, electronic, mechanical, photocopying, recording, or by any information storage and retrieval system, without written permission from Dukane Corporation. Notice of Liability: The information contained is this manual is distributed on an “As is” basis, without warranty. While every precaution has been taken in the preparation of this manual, Dukane Corporation shall not have any liability to any person or entity with respect to any liability, loss, or damaged caused or alleged to be caused directly or indirectly by the instructions contained in this manual, or by the hardware and software products described herein. Printed in the United States of America. Dukane Part Number: 403-570-01 Dukane ultrasonic equipment is manufactured under one or more of the following U.S. Patents: 3,780,926 3,825,481 4,131,505 4,277,710 5,798,599 5,880,580 6,984,921, 7,225,965, and 7,475,801. Page iii Dukane Manual Part No. 403-570-01 Revision History Revision Revision Number Summary Date - 00 Original release. 10/24/2008 - 01 Menu language choices added; Revised Upper Tool Vacuum paragraphs 09/25/2009 This page intentionally left blank Dukane Dual Servo Spin Welder Contents Section 1 – Introduction 1 Section 2 – Safety Considerations 7 Section 3 – Unpacking and Setup 13 Section 4 – Display and Controls 21 Section 5 – Touch Screen Menus 27 Section 6 – Machine Operation 49 Section 7 – Optimizing Performance 57 Section 8 – Welder Data Export Software 65 Section 9 – Troubleshooting 71 Section 10 – Maintenance 81 Section 11 – Contacting Dukane 85 Section 12 – Specifications 89 Appendix A – Connector Pinouts 95 Appendix B – Tooling 103 Appendix C – Optional Features 107 This page intentionally left blank Section 1 - Introduction Page Dukane Manual Part No. 403-570-01 SECTION 1 Introduction Important User Information . 3 Read the Manual First 3 Notes and Tips 3 Caution and Warnings 3 Drawings and Tables . 3 Dual Servo Spin Welder Overview 4 Dual Servo Spin Welder Key Features 5 Dual Servo Spin Welder User’s Manual Page Dukane Manual Part No. 403-570-01 This page intentionally left blank Important User Information Read This Manual First Before operating the Dual Servo Spin Welder, read this User’s Manual to become familiar with the system. This will ensure correct and safe operation. The manual is organized to allow you to learn how to safely operate this system. The examples given are chosen for their simplicity to illustrate basic setup procedures. Notes and Tips Throughout this manual we use NOTES to provide information that is important for the successful application and understanding of the system. A NOTE block is shown to the right. Cautions and Warnings In addition, we use special notices to make you aware of safety considerations. These are the CAUTION and WARNING blocks as shown here. They represent increasing levels of important information. These statements help you to identify and avoid hazards and recognize the consequences. Different symbols also accompany the CAUTION and WARNING blocks to indicate whether the notice pertains to a general condition or practice, an electrical safety issue, a hand protection issue or other condition. Drawings and Tables The figures and tables are identified by the section number followed by a sequence number. The sequence number begins with one in each section. The figures and tables are numbered separately. The figures use arabic sequence numbers (e.g. –1, –2, –3) while the tables use roman sequence numerals (e.g. –I, –II, –III). As an example, Figure 3–2 would be the second illustration in section three while Table 3—II would be the second table in section three. NOTE NOTE statements provide additional information or highlight procedures. CAUTION CAUTION statements identify conditions or practices that could result in damage to the equipment or other property. WARNING WARNING statements point out conditions or practices that could result in personal injury or loss of life. Condition or Practice Electrical Hazard Crush Hazard Dual Servo Spin Welder Overview The Dual Servo Spin Welder excels at frictional welding of assemblies and parts which require accurate angular orientation and collapse distance. The parts can be any shape and only the weld joint must be circular. The welder uses two electric servos: a servo motor for spinning the tool, and a servo actuator for moving the machine head up and ...