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manual abstract
For a machine that requires a twist-lock gun control cable connection, continue to use the L-Tec gun control cable provided with the L- Tec wire feeder connector assembly. Connect the twist-lock plug to the proper receptacle on the machine. and nstallation ( irematic obart eries eeders Type and Power ) 1. Remove brass cable connector (see Figure A.2) from the connector kit and screw it onto the feeder end of the gun cable. Tighten the connection with the wrench provided. 2. Attach the gun control cable provided to the trigger connector on the wire feeder. Installation (Tweco #5 compatible feeders) 1. Remove brass cable connector from the kit and screw it onto the feeder end of the gun cable. Tighten the connection with the wrench provided. 2. For K613-7, attach the round connector of the gun control cable provided to the trigger connector on the front of the Lincoln feeder. Installation (Lincoln Feeders, 3/32” diam eter wire) 1. Remove brass cable connector and insulation tube from the kit. Slide the insulation tube onto the connector from the threaded end and screw it onto the feeder end of the gun cable. Tighten the connection with the wrench provided. I 2. Attach the round connector of the gun control cable provided to the trigger connector on the front of the Lincoln Feeder. Install and Trim the Cable Liner Installation of (KP44 and KP45 series liners) 1. Lay the gun and cable out straight on a flat surface. 2. Make sure that the set screw in the connector end is backed out so as not to damage liner or liner bushing. Remove and save the tip holder, contact tip and insulator from the end of the gun tube assembly. 3. Insert a new untrimmed liner into the connector end of the cable. Be sure the liner bushing is stenciled appropriately for the wire size being used. 4. Be sure to fully seat the liner bushing in the connector and: For all connector kits except K466-3, K466-4 and K613-3, tighten the set screw in the cable connector. For K466-3, K466-4 and K613-3, screw in the connector cap provided in the kit until it seats on the face of the bushing. Then insert the appropriate piece of liner material into the connector cap and tighten the set screw. Three pieces of liner material are included in these connector kits to help guide the electrode through the connector cap. The piece with the smallest inner diameter is designed for .045" (1.2 mm) maximum diameter electrode and the other liners fit the following wires (maximum size) in order of increasing inside diameter: 1/16” (1.6 mm), 5/64” (2.0 mm), 3/32” (2.4 mm) and 1/8” (3.2 mm). The maximum wire size for a and is I herefore the I and I liners are not included with these kits 5. Be sure the cable is straight and then trim the liner flush with the end of the gun tube. 6. Remove the gun tube and trim an additional 9/16” (12.7 mm) of material from the end of the liner (a 9/16” gage is included on the wrench supplied with the gun). 7. Replace the gun tube and tighten the clamping screw to secure it. 8. Reassemble the tip holder, insulator, and contact tip onto the end of the gun tube. Connection to Miller Feeders Using the Gun and cable assemblies which were assembled with a K466-3 or K613-3 connection kit in the beginning of this Installation Section will connect easily to a variety of popular Miller wire feeders. 1. Check that the gun liner, connector cap liner, and drive rolls are appropriate for the electrode size being used. 2. Fully push the brass connector end of the gun and cable into the connector receptacle on the outgoing side of the feeder wire drive. Tighten the hand screw to clamp down on the connector. 3. Insert the control cable plug from the feeder trigger circuit into the mating socket on the gun cable feeder end handle. Connection to Hobart Feeders Using the Gun and cable assemblies which were assembled with a K466-4 connection kit in the beginning of this Installation Section will connect easily to a variety of Hobart wire feeders. 1. Check that the gun liner, connector cap liner, and drive rolls are appropriate for the electrode size being used. 2. Fully push the brass connector end of the gun and cable into the connector receptacle on the outgoing side of the feeder wire drive. Tighten the hand screw to clamp down on the connector. 3. Insert the control cable plug from the feeder trigger circuit into the mating socket on the gun cable feeder end handle. Connection to L-Tec Adapted Feeders Using the Gun and cable assemblies which were assembled with a K466-5 connection kit in the beginning of this Installation Section will connect easily to an L-Tec feeder equipped with an L-Tec feeder connector assembly. 1. Check that the adapter and feeder outgoing guide as well as the drive roll, are appropriate for the electrode size being used. I 2. Fully push the brass connector end of the gun cable into the brass adapter on the outgoing side of the feeder wire drive. Secure the cable using the hand screw, set screw, or pin. 3. Insert the control cab...
Other models in this manual:Welding Systems - INNERSHIELD PRO K126-10 (1.57 mb)
Welding Systems - INNERSHIELD PRO K126-12 (1.57 mb)