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manual abstract
This generator/welder is equipped with a U.S.D.A. qualified spark arrester which requires periodic maintenance to ensure its effectiveness. It is illegal in some areas to operate an engine without a spark arrester; check local laws and regulations. mm Indicates a strong possibility of severe personal injury or loss of life if instructions are not followed. CAUTION: Indicates a possibility of personal injury or equipment damage if instructions are not followed. NOTE: Gives helpful information. If a problem should arise, or if you have any questions about your generator/welder, consult an authorized Honda dealer. l Welding is potentially a very hazardous activity. It should only be at- tempted by a trained welder with a thorough knowledge of proper welding techniques and safety procedures. l Honda generator/welders are designed to give safe operation and dependable service if operated according to instructions. Read and understand this Owner’s Manual before operating the generator/welder. Failure to do so could result in personal injury or equipment damage. CONTENTS 1. GENERATOR/WELDER SAFETY n......! . . . . . . . . . . . . . . . . . . . ..a................ 3 2. COMPONENT IDENTIFICATION . . . . . . . I....................................... 7 3. PRE-OPERATION CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 4. STARTING THE ENGINE . . . . . . . . ..a....... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 5. GENERATOR/WELDER OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 6. STOPPING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..a................ 25 l High altitude operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 7. MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 8. TRANSPORTING/STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 9. TfIOUBLESHOOTlNG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 10. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 11. WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 12. WARRANTY SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 1. ,GENERATOR/WELDER SAFETY TO ENSURE SAFE OPERATION - Place the generator/welder on a firm, level surface; avoid loose sand or snow. If the generator/welder is tilted or overturned, fuel spillage and a fire may result. To prevent fire hazards and to provide adequate ventilation, keep the generator/welder at least 1 meter (3 feet) away from buildings and other equipment during operation. Do not place flammable objects close to the generator/welder. Children and pets must be kept away from the area of operation due to a possibility of electric shock or burns from hot components. Know how to stop the generator/welder quickly, and understand the operation of all the controls. Never permit anyone to operate the generator/welder without proper instruction. The generator/welder is a potential source of electrical shocks if misus- ed. Do not operate the generator/welder in rain or snow. Do not let the generator/welder get wet, and do not operate it with wet hands. Use adequate eye protection. Eye protection is of the utmost impor- tance, not only for the operator, but also for any other personnel in the vicinity while welding is being done. Eye hazards include arc glare, reflected glare, stray flashes, sparks, and flying bits of molten metal. Looking at a welding arc with unprotected eyes may produce severe pain and even temporary blindness. Use a helmet or hand-held shield with a #lO or darker filter lens. Filter lenses eliminate the harmful effects of infrared and ultraviolet radiation from the arc and reduce the glare from the arc light as well. Wear protective clothing such as leather gloves, cap, sleeves, jacket, apron, and high-top safety shoes. All outer clothing must be free of oil and grease. FACE SHIELD GLOVES SAFETY SHOES APRON Q Gasoline is extremely flammable and is explosive under certain conditions. 0 Refuel in a well-ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the refuelling area or where gasoline is stored. 0 Do not over-W the fuel tarnk. After refueling, make sure the tank cap is closed properly and securely. @ Be careful not to spill fuel when refueling. Fuel vapor or spilled fuel may ignite. If any fuel is spilled, make sure the area is dry befor...