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manual abstract
SPEC ACAPTS-1.0 All Guns are Not Created Equal. A MIG gun should be durable, easy to use and customized to your specific application. Our MIG guns put you in control: you choose the options you need and we'll build a gun to last. Air-Cooled Automatic MIG gun without cable shown with Centerfire™ consumables Amperage ratings at 100% duty cycle with CO2 gas: 300 and 500 amps. Power cable equipped guns available in lengths to fit many applications. Necks available in numerous length and bend angles for maximum accessibility. Contact tip options include Centerfire™ and Quik Tip™ and are available in wire sizes from .023" (0.6 mm) to 1/8" (3.2 mm). Direct plugs connect to wire feeders and machines from most major manufacturers. USAMade withPride and withoutCompromise in the Bernard® An Illinois Tool Works Company 449 West Corning Road, Box 667 Beecher, Illinois 60401 USA Phone: 800-946-2281 (US Only) 708-946-2281 (Outside US) Fax: 708-946-6726 For more information, visit us at BernardWelds.com Replacement Parts List ACA Style 15 14 13 12 11 10 9 8 4 6 2 3 1 15 14 13 12 ACB Style 11 Optional 10 9 16 8 7 5 ITEM # PART NUMBER DESCRIPTION 1 See Nozzles (Back) Nozzle 2 See Contact Tips (Back) Contact Tip 3 See Gas Diffusers (Back) Gas Diffuser 4 4780 Insulator 5 10012 Insulator 6 2670007 Head Adapter 7 See Necks (Back) Neck 8 1840031 Insulating Ring 9 2670004 Front End Assembly 10 3368 Set Screw 11 See Inner Body (Back) Inner Body Assembly 12 See Outer Body (Back) Outer Body Assembly 13 2670011A End Cap, Cable-Less 14 See Direct Plug Kits (Back) Direct Plug Assembly 15 See Liners (Back) Liner 16 See Jump Liners (Back) Jump Liner (Optional) 3 2 1 Replacement Parts List Optional ACC Style 12B 12A 11 10 9 8 4 6 13 2 3 15 1 17 Optional 18 12B 14 16 12A 11 ACD Style Optional 10 9 19 8 7 13 15 5 17 18 3 14 16 2 1 ITEM # PART NUMBER DESCRIPTION 1 See Nozzles (Back) Nozle 2 See Contact Tips (Back) Contact Tip 3 See Gas Diffusers (Back) Gas Diffuser 4 4780 Insulator 5 10012 Insulator 6 2670007 Head Adapter 7 See Necks (Back) Neck 8 1840031 Insulating Ring 9 2670004 Front End Assembly 10 3368 Set Screw 11 See Outer Body (Back) Outer Body Assembly 12A 2520034MOD Spring, Barrel ITEM # PART NUMBER DESCRIPTION 12B 2670011B End Cap, Cabled (Optional) 13 2520041 Spring Assembly, Rear 14 2520069 Strain Relief Kit (Bernad Direct Plug) 2520073 Strain Relief Kit (Euro Direct Plug) 15 W11127-002 Screw 16 1010027 Adapter Block 17 See Direct Plug Kits (Back) Direct Plug Assembly 18 See Liners (Back) Liner 19 See Jump Liners (Back) Jump Liner (Optional) Nozzles, Tips, Diffusers GAS DIFFUSERS (Standard) Centerfire Quik Tip D-1 D118Q CONTACT TIPS (Standard) Wire Size Centerfire Quik Tip .023" (.6 mm) T-023 T1023 .030" (.8 mm) T-030 T1030 .035" (.9 mm) T-035 T1035 .039" (1.0 mm) T-039 T1039 .045" (1.2 mm) T-045 T1045 .052" (1.4 mm) T-052 T1052 1/16" (1.6 mm) T-062 T1116 5/64" (2.0 mm) T-078 T1564 3/32" (2.4 mm) T-094 T1332 7/64" (2.8 mm) T-109 T1764 1/8" (3.2 mm) T-125 T1118 NOZZLES (Standard) Centerfire Quik Tip N5818-C N1C58Q Necks, Liners, Etc. Necks (Standard) Bend Angle Part Number 30 Degrees QT2-30 30 Degrees QT3-30 45 Degrees QT2-45 45 Degrees QT3-45 180 Degrees QT-180-3 180 Degrees QT-180-5 DIRECT PLUG KITS Direct Plug Kit Part Number Bernard® 1199 Miller® 1199M Lincoln® 1199L Tweco 4® 1199T4 Euro® 1199E Tweco 5® 1199T5 Bernard® and Miller® are registered trademarks of Illinois Tool Works Inc. Other brands mentioned are for reference only and are the registered trademarks of their respective companies, and are not affiliated with Illinois Tool Works Inc. LINERS (Standard) Wire Size Part Number .023" - .030" (.6 mm - .8 mm) 43015 .035" - .045" (.9 mm - 1.2 mm) 44115 .045" - 1/16" (1.2 mm - 1.6 mm) 44215 5/64" (2.0 mm) 44315 3/32" (2.4 mm) 45415 7/64" (2.8 mm) 45615 1/8" (3.2 mm) 46715 INNER BODY Length Part Number 3-5/8" (9.2 cm) 2670012A 6-5/8" (16.8 cm) 2670012B 9-5/8" (24.5 cm) 2670012C JUMP LINERS (Standard) Wire Size Part Number .023" - .030" (.6 mm - .8 mm) QJL-2330 .035" - .045" (.9 mm - 1.2 mm) QJL-3545 .045" - 1/16" (1.2 mm - 1.6 mm) QJL-116 5/64" (2.0 mm) N/A 3/32" (2.4 mm) N/A 7/64" (2.8 mm) N/A 1/8" (3.2 mm) N/A OUTER BODY Length Part Number 3-5/8" (9.2 cm) 2670008A 6-5/8" (16.8 cm) 2670008B 9-5/8" (24.5 cm) 2670008C ©2008 Bernard Printed in U.S.A. ...