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manual abstract
Failure to do so can result in serious injury. Save this manual. Copyright© 2005 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included. For technical questions or replacement parts, please call 1-800-444-3353. REV 06g, 09e, 09h Page 2 For technical questions, please call 1-800-444-3353. SKU 94056 Specifications Welding Current .8 mm wire on 16 ga. sheet steel 104.3/95.5 A (Max/Min Setting) .8 mm wire on 1/4” steel plate 103.7/103.1 A (Max/Min Setting) Duty Cycle 10% @ 90 Amps (Max Setting) or 10% @ 80 Amps (Min Setting, actual 11%) Power Consumption 120 V~, 24 A Ground Cable 4 AWG, single insulation, 6’ Torch Power Cable 8 AWG, single insulation, 6’ Thermal Overload Both settings: 10 min. shutdown, 3 min. back on with Light Welder Tip 0.030”; Spare: Welder Tip 0.035”; Will also accept a 0.023” welder tip (not included) Wire Size 0.030” flux core wire (using 0.030” Welder Tip) Wire Spool Size 4” diameter Overall Dimensions 14-1/2” (L) x 7-7/8” (W) x 15-1/2” (H) Weight 34.45 lb. Accessories Spare Welder Tip (0.035”) Note: Performance of this tool may vary depending on variations in local line voltage. Extension cord usage may also affect tool performance. Save This Manual You will need the manual for the safety warnings and precautions, assembly instructions, operating and maintenance procedures, parts list and diagram. Keep your invoice with this manual. Write the invoice number on the inside of the front cover. Keep the manual and invoice in a safe and dry place for future reference. Safety Warnings and Precautions WARNING: When using tool, basic safety precautions should always be followed to reduce the risk of personal injury and damage to equipment. Read all instructions before using this tool! Keep work area clean1. . Cluttered areas invite injuries. Observe work area conditions2. . Do not use machines or power tools in damp or wet locations. Don’t expose to rain. Keep work area well lighted. Do not use electrically powered tools in the presence of flammable gases or liquids. Keep children away3. . Children must never be allowed in the work area. Do not let them handle machines, tools, or extension cords. Store idle equipment4. . When not in use, tools must be stored in a dry location to inhibit rust. Always lock up tools and keep out of reach of children. Do not force tool5. . It will do the job better and more safely at the rate REV 06l for which it was intended. Do not use inappropriate attachments in an attempt to exceed the tool capacity. Use the right tool for the job6. . Do not attempt to force a small tool or attachment to do the work of a larger industrial tool. There are certain applications for which this tool was designed. Do not modify this tool and do not use this tool for a purpose for which it was not intended. Dress properly7. . Do not wear loose clothing or jewelry as they can be caught in moving parts. Protective, electrically nonconductive clothes and nonskid footwear are recommended when working. Wear restrictive hair covering to contain long hair. Use eye and ear protection8. . Always wear ANSI-approved, arc-shaded, impact safety face shield. Always use the full face shield when welding. Wear a NIOSH-approved dust mask or respirator when working around metal, chemical dusts, fumes and mists. Do not overreach9. . Keep proper footing and balance at all times. Do not reach over or across running machines. Maintain tools with care10. . Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories. Inspect tool cords periodically and, if damaged, have them repaired by an authorized technician. The handles must be kept clean, dry, and free from oil and grease at all times. Disconnect power11. . Unplug tool when not in use. Remove adjusting keys and 12. wrenches. Check that keys and adjusting wrenches are removed from the tool or machine work surface before plugging it in. Avoid unintentional starting13. . Be sure the switch is in the Off position when not in use and before plugging in. Do not carry any tool with your finger on the trigger, whether it is plugged in or not. Stay alert14. . Watch what you are doing, use common sense. Do not operate any tool when you are tired. Check for damaged parts15. . Before using any tool, any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment and binding of moving parts; any broken parts or mounting fixtures; and any other condition that may affect proper operation. Any part that is damaged should be properly repaired or repla...