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manual abstract
Vapors in the tool may ignite, causing the tool to explode. Ignoring this warning may lead to serious personal injury or even death! Always disconnect air from stapler whenever servicing! During maintenance, a stapler connected to air may fire accidentally, causing serious personal injury! -9 Replacing Pistons/O-Rings If you use your stapler day in and day out, Grizzly offers repair pistons as cheap insurance against wasted down time and lost profits in the event that a piston or piston shaft becomes worn out. To replace a piston: Always disconnect air from stapler whenever servicing! During maintenance, a stapler connected to air may fire accidentally, causing serious personal injury! 1. Disconnect the stapler from the air supply! 2. Remove all staples from the magazine. 3. Remove the 4 cap screws from the stapler exhaust cap. 4. Remove the exhaust cap as shown in Figure 7. 5. The top of the piston should now be visible inside the cylinder, which is housed in the head of the stapler. 6. Open the magazine. 7. Watch the discharge area and push the top of the piston with your finger. You will see the piston shaft slide down the discharge area. Figure 7. Removing stapler exhaust cap. 8. With a long flathead screwdriver or similarly shaped tool, push the piston shaft back inside the stapler until you can grip the piston head and remove it from the cylinder. (Be careful not to scratch the discharge area when pushing the piston shaft with the screwdriver.) 9. Place a new O-ring on the new piston and apply a thin film of the stapler lubricating oil on the O-ring. 10. Insert the new piston in the cylinder. Make sure that the grooves on the piston shaft line up with those on the nose guide at the bottom of the cylinder. The new piston should easily slide into the cylinder. Do not force the piston into the cylinder! If the piston is not easily inserted, double- check the alignment of the piston shaft with the grooves on the guide. 11. After the piston is inserted correctly, close the magazine. Replace the rear cap assembly and tighten the 4 cap screws. 12. For more assistance, or to install a complete O-ring set, refer to the appropriate breakdown diagram in the back of this manual. -10- G6044/G6772 16 Gauge Stapler Kit MAINTENANCE NOTES G6044/G6772 16 Gauge Stapler Kit -11 -12- G6044/G6772 16 Gauge Stapler Kit G6044 PART BREAKDOWN 48A 50A 51A 27 5 29A 25 84 66A 59A 69 26 65A 64 63 88 61 67A 62 45B 28A 86 71 70 77 1 75A 72 39 44 47 42 83 43 41 46 40 38 37 36 23 24 22-1 22A 20A 19 18 16A 57 90 26-1 14 13 12 11 10 9 8 6 5A 2 3 1 12-1 60A 68 74A 77 33 69 31 32A 15 21 74 80A 55B 54 78 53A 80-1 60A REF PART # DESCRIPTION REF PART # DESCRIPTION 01 P6044001 LOCK NUT 02 P6044002 EXHAUST COVER 03 P6044003 SPRING PLATE 05A P6044005A CAP SCREW 06 P6044006 CAP 08 P6044008 SPACER 09 P6044009 PISTON STOPPER 10 P6044010 SPRING 11 P6044011 O-RING 12 P6044012 PISTON HEAD VALVE 12-1 P6044012-1 SPACER 13 P6044013 O-RING 14 P6044014 SEAL 15 P6044015 O-RING 16A P6044016A PISTON ASSEMBLY 18 P6044018 CYLINDER SPACER 19 P6044019 O-RING 20A P6044020A O-RING 21 P6044021 CYLINDER 22A P6044022A BUMPER 22-1 P6044022-1 COLLAR 23 P6044023 WASHER 24 P6044024 GASKET 25 P6044025 BODY 26 P6044026 E RING 26-1 P6044026 PU RING 27 P6044027 SET BLOCK 28A P6044028A STEPPED PIN 29A P6044029A BOTTOM 31 P6044031 SPRING GUIDE 32A P6044032A SAFETY LEVER 33 P6044033 SPRING 36 P6044036 O-RING 37 P6044037 VALVE 38 P6044038 O-RING 39 P6044039 O-RING 40 P6044040 O-RING 41 P6044041 VALVE PLUNGER 42 P6044042 PLUNGER 43 P6044043 O-RING 44 P6044044 PLUNGER CAP 45B P6044045B TRIGGER ASSEMBLY 46 P6044046 O-RING 47 P6044047 O-RING 48A P6044048A STEPPED PIN 50A P6044050A LATCH 51A P6044051A GUIDE COVER 53A P6044053A STEPPED PIN 54 P6044054 O-RING 55B P6044055B GUIDE UNIT ASSY 57 P6044057 E RING 59A P6044059A COVER 60A P6044060A CAP SCREW 61 P6044061 PUSHER 62 P6044062 SPRING 63 P6044063 SHAFT 64 P6044064 STOPPER 65A P6044065A SPRING 66A P6044066A ROLLED PIN 67A P6044067A FLAT HD SCREW 68 P6044068 BRACKET 69 P6044069 LOCK NUT 70 P6044070 GASKET 71 P6044071 REAR COVER 72 P6044072 AIR PLUG 74A P6044074A CAP SCREW 75A P6044075A CAP SCREW 77 P6044077 FLAT WASHER 78 P6044078 CAP SCREW 80A P6044080A CAP SCREW 80-1 P6044080-1 LOCK NUT 83 P6044083 SPRING 84 P6044084 GASKET 86 P6044086 ROLLER 88 P6044088 COVER SUPPORT 90 P6044090 BUTTON HD CAP SCR G6044/G6772 16 Gauge Stapler Kit -13 -14- G6044/G6772 16 Gauge Stapler Kit G6772 PART BREAKDOWN 48A 50A 51A 78 87 53A 27 52A 5 29A 25 84 26 66A 59 55 69 26-1 65A 64 63 88 61 67 62 28A 86 71 70 77 35A 75A 72 39 44 47 42 83 43 41 46 40 54 57 90 80A 38 37 36 60A 45B 14 13 12 11 10 9 8 6 5A 2A 4 1A 77 12-1 23 24 22-2 22A 20 19 18 16A 60 68 74A 77A 33 69 31 32A 15A 21 REF PART # DESCRIPTION REF PART # DESCRIPTION 01A P6772001A BUTTON HD CAP SCR 02A P6772002A EXHAUST COVER 04 P6772004 PU WASHER 05A P6044005A CAP SCREW + SW 06 P6772006 CAP 08 P6772008 SPACER 09 P6772009 PISTON STOPPER 10 P6772010 SPRING 11 P6772011 O-RING 12 P6772012 PISTON HEAD V...