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Manafacture: Craftsman
File size: 805.68 kb
File name: L9911023.pdf
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manual abstract
1-3/8-16 x 2 In. Hex Head Bolt ©© 1 _/8 In. 1 -3/8 In. Lockwasher Flatwasher 1-3/8 In. Hex Nut @© 2 -3/8-16 Hex Jam Nuts 1 -Starter Motor Cord 2-Shifter Knobs 4 Parts packed separately in carton (not shown full size) 2 -Ignition Keys (Attached to engine in plastic bag) Z_ CAUTION: Always wear safety glasses or eye shields while assembling snow thrower, TOOLS REQUIRED FOR ASSEMBLY 1 -Knife to cut carton and plastic ties 2 -1/2 inch wrenches (or adjustable wrenches) 2-9/16 inch wrenches (or adjustable wrenches) 1-Pliers (to spread cotter pin) 1-Screwdriver 1 -Air pressure gauge 1 -Measuring tape or ruler The figure below shows the snow thrower in the shipping carton. ,i The figure below shows the snow throwe_ completely assembled. References to the right or teft hand side Iof the snow thrower are from the viewpoint of the operator's position behind the unit, Auger Drive Lever Speed Lever Chute Deflector Cable Headlight Height Adjust HOW TO SET UP YOUR SNOW THROWER NOTE: Place fuel stabilizer In a safe place untll needed for storage. • Remove top pallet from carton. • Cut and discard the plastic ties securing the chute rod to the upper pallet and place aside. Discard pallet. • Cut all four comers of the carton from top to bottom and lay the panels flat. • Cut the bands holding the snow thrower to the lower pallet. • Remove snowthmwer from lower pallet. • Remove the packing material from the handle assembly and all protective material from the unit and discard. • Cut ties securing the clutch control cables. TO INSTALLTHE UPPER HANDLE AND CRANKASSEMBLY • Loosen, but do not remove the screws, flatwashers, leckwashers and hex nuts in the upper holes of the lower handle. See figure below. NOTE: Make sure the cables are not caught between the upper and lower handle. • Raise upper handle into operating position. Upper handle should be to the outside of the lower handle. --_t _/" Upper handle Loosenscrew _'_'hexNut (Do notremove) I; _8 Flatwasher t" 3/8" Lockwasher//_ 3/8 X 2"Screw • Install hardware supplied in the parts bag (Screw, flatwasher, Iockwasher, and he:< nut) into lower hole on right hand ,side of handles. Do not tighten until all screws are in place. See figure above. NOTE: If the cables have become disconnected from the clutch levers, reinstall the cables as shown in next figure. "z" fitting NOTE: If control cables have become unattached from motor mount frame, reconnect cables as show in figure below. Tractiondrive I spdng(Iong) i Augerdrive Locate crank assembly removed earlier and remove the 3/8" nylon Iocknut and flatwasher from the eye bolt assembly. See figure below. Reinstall flatwasher and adapter. Install eye bolt through lower hole in the left hand side of the handle. See figure below. install the 3/8" flatwasher and the 3/8" ny lon Iocknut on the eye bolt as shown in figure below. 3/8"nylon Locknut Eye Bolt Boot 3/8" Flatwasher • Carefully remove cotter pin, clevis pin and universal joint pin from yoke end of crank rod assembly as shown in first figure on page 7. • Place univemal joint into end of worm gear lining up large holes. Insert universal joint pin (ensure opening in pin is in line with small openings in universal joint). 6 • Place yoke end of crank rod around universal joint, lining up openings. Insert clevis pin through assembly and secure with cotter pin. Spread ends of cotter pin to lock in place. See figure below. • Tighten nut on eye bolt, keeping eye in line with the rod while tightening the inside securely. • Tighten all handle bolts with a 9/16" wrench. Crank Rod Assembly Joint pin joint ASSEMBLE • Remove back cardage bolt, see figure below. Bo_tCardagem • Tilt chute back into operating position. See figure below. operating Chute in position Bolt • Replace carriage bolt. • Tighten carriage bolt securely. NOTE: Check all bolts in chute ring for tightness. • Remove and discard packaging used to protect chute. NOTE: DO NOT cut tie strap located on chute deflector at this time. • Push remote chute co n.trgllover into •Chute Deflector Down '_, position. • Cut tie strap on chute deflector as shown _nfigure below. Tie Strap Chute Deflector SPEED SELECTOR ROD • Cut plastic tie securing shifter [ever assembly to the shifter bracket. See figure below. \ • Remove Iocknut, washer, spring and the bolt. See figure below. Plasticl_ob_ (pointedforward) _._3/8-16 Hex Jam Nut I_-'-Shifter Bracket Control Panel --1/8 tO 3/8 inch of Exposed Thread Position shifter lever assembly as shown in figure below. ,€ Control Panel • Reinstall bolt, spring, washer and Iocknut. See last figure on page 7, • Tighten Iocknut until 1/8 to 3/16 inch of the bolt threads protrude past the Iocknut • Thread the 3/8-16" hex jam nut onto the lever until the nut roaches the end of the thread. See last figure on page 7. • Thread the plastic knob as far as possible and ensure that the knob points forward. • Tighten the 3/8-16" hex jam nut against the knob securely. • Move shifter through all speeds to ensure proper tensio...