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Manafacture: Black & Decker File size: 3.71 mb File name: Language of manual:

Best results are obtained when the unit is operated with the pad at a slight angle to the work surface. Care should be taken in the amount and coarseness (light, medium or heavy) of the compound used and the speed and pressure exerted on the work surface, (See General Operating Instructions.) MAINTENANCE GREEN GROUND WIRE.. ^GEAR CASE ARMATURE ASSEMBLY GEAR CASE COVER ASSEMBLY FIGURE 5 BRUSH ASSEMBLY BRUSH CAP CAUTION Remove Brush Cap, Brush Assembly and insert before separating Gear Case—Armature Assembly from Field Case. To .assure product safety and reliability, repairs, maintenance and adjustment should be performed by-Black & Decker Service Centers or other qualified service organizations, always using Black & Decker replacement parts. Cleaning; The air intake openings in the handle should be kept free and clear of dust and dirt by blowing through them occasionally with an air hose. If more thorough cleaning within the motor housing is required, follow the disassembly procedure outlined . below. CAUTION: Never use solvents or. other harsh chemicals for cleaning the non-metallic parts of the tool. Use clean, dry rag only. Disassembly of Unit for Cleaning 1. Disconnect tool from power supply. 2. Remove handle cover. 3. Remove Brush Caps, Brush Assemblies and Brass Inserts. 4. Remove the (4) screws holding the Gear Case-Armature Assembly to the Field Case. 5. Pry Gear Case-Armature Assembly out of Field Case. 6. Remove Gear Case-Armature Assembly from Field Case avoiding force when pulling green Ground Wire through Field Case. Guide green Ground Wire on handle end of Field Case as required. Assembly Procedure 1. Ground Wire must be securely connected to the Gear Case-Armature Assembly. 2. Position Baffle in the Field Case. 3. Pull green Ground Wire on handle end of Field Case while Gear Case-Armature Assembly is inserted into Field Case. No slack wire may remain in the Gear Case or the Field Case. 4. Tuck excess Ground Wire into space between Field Case and Handle. 5. Replace Gear Case-Armature Assembly mounting screws (4). 6. Replace Handle Cover. 7. Replace Brass Inserts, Brush Assembly and Brush Caps. Brushes: Inspect carbon brushes often. ' Replace when brushes are worn down to the identifying groove or when spring exerts insufficient pressure to hold ^ brush against commutator. Keep brushes clean and sliding free in guides. To remove brushes: 1. Disconnect tool from power supply. 2. Remove Brush Cap and brass insert. 3. Pry sheet metal cap on Brush Assembly out of brass insert. Lubrication: Except for the needle roller bearings used at the upper end of the spindle, closed-type, grease-sealed ball bearings are used throughout. These bearings have sufficient lubrication packed in them at the factory to last the life of the bearing. The needle bearings mentioned above receive their lubrication from the grease in the gear case. Gears should be lubricated every 60 to 90 days in accordance with the following procedure: 1. Remove the (4) Screws and pry the Gear Case Cover Assembly from the Gear Case-Armature Assembly. 2. Wipe out old grease from Gear Case and Cover. 3. Place 3 oz. Black & Decker lubricant (Cat. 60541) on top of gear. 4. Re-assemble Gear Case Cover • Assembly to Gear Case-Armature Assembly carefully so that Gear meshes properly with Pinion. Random Orbit Buffer Head ACCESSORIES- CAUTION: Accessories shown on this page are recommended for use with your Polisher. The use of any other accessory might be hazardous. Random Orbit Buffer Head #63313 Random Orbit Head assembly is available as a separate attachment, complete with one bonnet, as an accessory to fit any standard automotive polisher having a %"-ll thread, Use it to convert your present polisher to a Random Orbit Buffer. CAUTION: Do not use this accessory on tools with speeds that will exceed 3,000 RPM. Rubber Backing Pads #50934 7" Quick-Change Flexible Backing Pad. Includes #50933 Clamp Washer; attaches same as #51824 Pad below. #51824 7" Quick-Change Super Flexible Rubber Backing Pad with #50933 Clamp Washer. Washer is threaded inside; fits through hub of pad, and threads onto spindle of polisher. #36239 7" Cushion Pad with #45925 Clamp Washer. A superior cushioning pad for use with Vitri-Buff Bonnets. Threads directly on polisher spindle. Lambswool Bonnets and Pads Made of high quality lambswool skins. Economically priced. #1308*6 7" Lambswool Polishing Pad. Use with #51824 Quick-Change Super Flexible Rubber Backing Pad. #13087 7" Lambswool Polishing Bonnet with hood and drawstring. Use with #51824 Quick-Change Super Flexible Rubber Backing Pad. #22176 9" Lambswool Polishing Bonnet with hood and drawstring. Use with #36239 Cushion Pad. Vitri-Buff Bonnets and Pads Gives a superior shine on all car finishes. Each tuft is twisted and locked to. backing pad by patented construction method. Very resilient, stronger pile, more body. Outlasts other buffs many times over. #45434 7%" V...

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