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manual abstract
18. Disconnect the plug from the power source before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce the risk of starting the tool accidentally. 19. Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users. 20. Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control. 21. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tools operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools. 22. Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool, may become hazardous when used on another tool. SERVICE 24. When servicing a tool, use only identical replacement parts. Follow instructions in 23. Tool service must be performed only by the Maintenance section of this manual. qualified repair personnel. Service or main- Use of unauthorized parts or failure to follow tenance performed by unqualified personnel Maintenance instructions may create a risk of could result in a risk of injury. electric shock or injury. USE PROPER EXTENSION CORD: Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table 1 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord. Table 1: Minimum gage for cord Ampere Rating Volts Total length of cord in feet 120 V 25 ft. 50 ft. 100 ft. 150 ft. More Than Not More Than AWG 0 6 18 16 16 14 6 10 18 16 14 12 10 12 16 16 14 12 12 16 14 12 Not Recommended SPECIFIC SAFETY RULES USB040-4 DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to sander safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury. 1. Hold tool by insulated gripping surfaces 4. Do not leave the tool running. Operate the when performing an operation where the tool only when hand-held. cutting tool may contact hidden wiring or 5. This tool has not been waterproofed, so its own cord. Contact with a “live” wire do not use water on the workpiece sur will make exposed metal parts of the tool face. “live” and shock the operator. 6. Ventilate your work area adequately when 2. Always use safety glasses or goggles. you perform sanding operations. Ordinary eye or sun glasses are NOT safety glasses. 7. Use of this tool to sand some products, paints and wood could expose user to 3. Hold the tool firmly. dust containing hazardous substances. Use appropriate respiratory protection. SAVE THESE INSTRUCTIONS SAVE THESE INSTRUCTIONS WARNING: MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury. FUNCTIONAL DESCRIPTION 003279 1 1. Slide switch ASSEMBLY 003303 1 2 3 4 1. Lever clip 2. Paper clamp 3. Abrasive paper 4. Base CAUTION: • Always be sure that the tool is switched off and unplugged before adjusting or checking function on the tool. Switch action CAUTION: • Before plugging in the tool, always check to see that the tool is switched off. • Switch can be locked in “ON” position for ease of operator comfort during extended use. Apply caution when locking tool in “ON” position and maintain firm grasp on tool. To start the tool, slide the slide switch forward. To stop the tool, slide it backward. CAUTION: • Always be sure that the tool is switched off and unplugged before carrying out any work on the tool. Installing or removing abrasive paper To install the abrasive paper, pull back on the lever clip to open the paper clamp. Insert the paper end between the base and the paper clamp. Center the paper and align the edges parallel to the pad, then release the lever clip to secure the paper. (Prebending paper makes attachment easier.) Repeat the same process for the other end of the base, maintaining the proper paper tension. OPERATION 003330 MAINTENANCE 001145 1 1. Limit mark 003345 1 2 1. Brush holder cap 2. Screwdriver Sanding operation CAUTION: • Never run the tool without the abrasive paper. You may seriously damage the pad. • Never force the tool. Excessive pressure may decrease the sanding efficiency, damage the abrasive paper or shorten tool life. Hold the tool firmly. Turn the tool on and wait until it attains full speed. Then gently place the tool on the workpiece surface. Keep the pad flush with the workpiece and apply slight pressure on the tool. CAUTION: • Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenanc...