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manual abstract
Box 1441 Minneapolis, MN 55440-1441 Copyright 2002, Graco Inc. is registered to I.S. EN ISO 9001 TI1681A WB 100 Isolation Enclosure PRO Xs3 Smart Gun and Fluid Hose TI2139a 100 psi (0.7 MPa, 7 bar) Maximum Air Inlet Pressure 100 psi (0.7 MPa, 7 bar) Maximum Working Fluid Pressure For use when electrostatically spraying conductive, waterborne fluids that meet at least one of the following conditions for non-flammability: FM Approved • The fluid has a flash point above 140°F (60°C) and a maximum organic solvent concentration of 20%, by weight, per ASTM Standard D93. FM • The fluid does not sustain burning when tested per ASTM Standard D4206 Sustained Burn Test. CE-EN 50059 Compliant • Materials which cannot be ignited, in any mixture with air, by an energy source of less than 500 mJ. See page 3 for a List of Models U.S. Patent No. 7,226,004 Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. 309293J Instructions/Parts List ELECTROSTATIC, WATERBORNE, AIR SPRAY WB100 Isolation System and PRO™ Xs3 Spray Gun Table of Contents List of Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Warning Symbol . . . . . . . . . . . . . . . . . . . . . . . . .4 Caution Symbol. . . . . . . . . . . . . . . . . . . . . . . . . . 4 Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 How the Electrostatic Air Spray Gun Works . . . . 7 Spraying Waterborne Fluids Electrostatically . . . 7 Gun Overview . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 System Requirements . . . . . . . . . . . . . . . . . . . . . 9 Warning Sign. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Install the System . . . . . . . . . . . . . . . . . . . . . . . .9 Ventilate the Spray Booth . . . . . . . . . . . . . . . . . 11 Connect the Air Line . . . . . . . . . . . . . . . . . . . . . 11 Groundthe Cabinet. . . . . . . . . . . . . . . . . . . . . . 11 Connect the Waterborne Fluid Hose . . . . . . . . . 11 245895 Agitator Kit . . . . . . . . . . . . . . . . . . . . . . 14 245944 Fluid Regulator Kit . . . . . . . . . . . . . . . . 15 Select a Fluid Nozzle and Air Cap . . . . . . . . . . 16 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Check Electrical Grounding. . . . . . . . . . . . . . . . 18 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Operating Checklist . . . . . . . . . . . . . . . . . . . . . . 19 Fluid Voltage Discharge and Grounding Procedure . . . . . . . . . . . . . . . . . 20 PressureRelief Procedure . . . . . . . . . . . . . . . . 20 Fill the Fluid Supply . . . . . . . . . . . . . . . . . . . . . . 21 Adjust the Spray Pattern . . . . . . . . . . . . . . . . . . 21 Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Low Voltage Adjustment (Smart Guns Only) . . 25 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Flush the Spray Gun . . . . . . . . . . . . . . . . . . . . . 26 Daily Careand Cleaning . . . . . . . . . . . . . . . . . . 27 Clean the Air Cap and Fluid Nozzle . . . . . . . . . 29 Grease DoorLatch Threads . . . . . . . . . . . . . . . 29 Electrical Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Test Gun Resistance . . . . . . . . . . . . . . . . . . . . .30 Test Power Supply Resistance . . . . . . . . . . . . .31 Test Electrode Resistance . . . . . . . . . . . . . . . . .32 Test Ground Strip Resistance . . . . . . . . . . . . . .33 Test Cylinder Resistance . . . . . . . . . . . . . . . . . .33 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . .34 Voltage Loss Troubleshooting . . . . . . . . . . . . . .34 Spray Pattern Troubleshooting . . . . . . . . . . . . . 37 Gun Operation Troubleshooting . . . . . . . . . . . . . 38 Electrical Troubleshooting . . . . . . . . . . . . . . . . .39 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Prepare the Gun for Service . . . . . . . . . . . . . . .41 Air Cap/Nozzle Replacement . . . . . . . . . . . . . .42 Electrode Replacement . . . . . . . . . . . . . . . . . . .43 Fluid Packing Removal . . . . . . . . . . . . . . . . . . .44 Packing Rod Repair . . . . . . . . . . . . . . . . . . . . . .45 Barrel Removal . . . . . . . . . . . . . . . . . . . . . . . . .46 Barrel Installation . . . . . . . . . . . . . . . . . . . . . . . .46 Power Supply Removal and Replacement . . . . 47 Turbine Alternator Removal and Replacement . 48 Fan Air Adjustment Valve Repair . . . . . . . . . . . .49 Fluid Adjustment Valve Repair . . . . . . . . . . . . .50 Air Valve Repair . . . . . . . . . . . . . . . . . . . . . . . . .50 Atomizing Air Restrictor Valve Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . ....