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Manafacture: Woodstock File size: 700.07 kb File name: d4057_m.pdf Language of manual:

2 Mineral Spirits.....................As Needed Stiff-Bristled Brush .......................... 1 Shop Rags ..........................As Needed Multi-Purpose Gear Grease......As Needed To grease the hoist gears: 1. Lay the hoist housing on a flat working surface with the brake cover facing down. 2. Remove the three lock nuts that secure the gear cover, then remove the cover (see Figure 2). Figure 2. Gears exposed. Lock Nuts Splined Gear Gear Cover Disc Gears 3. Remove the two disc gears from the housing. 4. Use mineral spirits, a stiff-bristled brush, and shop rags to clean the old grease and grime from the disc and splined gears. Take care not allow the mineral spirits or lubricant to drip into the lower ratchet housing and onto the braking mechanism. 5. When the parts are dry, apply a medium coat of multi-purpose gear grease to the gear teeth. 6. Re-assemble the components in the revers order that you disassembled them. 7. Test the lifting capabilities of the hoist with no load, then, if successful, with the rated maximum load for your hoist. — If you suspect any problems with the ratchet or brake mechanisms, immediately lower the load and resolve any issues before using the hoist again. -7 All service, repair, or part replacement to this hoist MUST be performed by a qualified hoist service technician. Failure to heed this warning could result in hoist failure, which could cause death, serious personal injury, or property damage. 135 136 101131 102 103 104 147 132 105 107 111 112 108114 113 135 115106 118 117 129 117 143 119 128 120 121 126 109 136 116 142 110 122 138 134 139 133 127 141 137 140 138 123 124 145 144 125 146 130 PARTS DIAGRAM -8 D4065/D4057 Ratchet Hoist Manual D4065/D4057 Ratchet Hoist Manual PARTS LISTS D4057 Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 101 XD4057101 GEAR COVER 102 XD4057102 DISC GEAR 103 XD4057103 DRIVE SHAFT 104 XD4057104 SPLINED GEAR 105 XD4057105 GEAR SIDE PLATE 106 XD4057106 LOAD SHEAVE 107 XD4057107 GUIDE PLATE 108 XD4057108 ROLLER 109 XD4057109 BEARING RACE 110 XD4057110 STRIPPER 111 XD4057111 RATCHET SIDE PLATE 112 XD4057112 PAWL TORSION SPRING 1 X 13 113 XD4057113 PAWL 114 XD4057114 EXT RETAINING RING 115 XD4057115 DISC HUB 116 XD4057116 COMPRESSION SPRING 1 X 16 117 XD4057117 FRICTION DISK 118 XD4057118 RATCHET DISK 119 XD4057119 THREADED DISK 120 XD4057120 BRAKE COVER 121 XD4057121 CHANGE-OVER GEAR 122 XD4057122 RATCHET HANDLE ASSEMBLY 123 XD4057123 CHANGE-OVER PAWL 124 XD4057124 SPRING SEAT 125 XD4057125 CHANGE-OVER SPRING 1.2 X 8.6 126 XD4057126 BUSHING 127 XD4057127 HANDWHEEL 128 XD4057128 LIFTING CHAIN G80 129 XD4057129 CHAIN RING 130 XD4057130 NAME PLATE 131 XD4057131 TOP HOOK ASSEMBLY 132 XD4057132 TOP HOOK SHAFT 133 XD4057133 BOTTOM HOOK ASSEMBLY 134 XD4057134 CHAIN PIN 135 XPN01M HEX NUT M6-1 136 XPLW03M LOCK WASHER 6MM 137 XPN01M HEX NUT M6-1 138 XPLW03M LOCK WASHER 6MM 139 XPB04M HEX BOLT M6-1 X 10 140 XD4057140 SLOTTED HEX NUT M10-1.5 141 XD4057141 COTTER PIN 142 XPLN03M LOCK NUT M6-1 143 XD4057143 WIRE SNAP RING 144 XD4057144 GEAR SCREW M5-.8 X 10 145 XPLW01M LOCK WASHER 5MM 146 XD4057146 RIVET 147 XD4057147 INT RETAINING RING D4065 Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 101 XD4065101 GEAR COVER 102 XD4065102 DISC GEAR 103 XD4065103 DRIVE SHAFT 104 XD4065104 SPLINED GEAR 105 XD4065105 GEAR SIDE PLATE 106 XD4065106 LOAD SHEAVE 107 XD4065107 GUIDE PLATE 108 XD4065108 ROLLER 109 XD4065109 BEARING RACE 110 XD4065110 STRIPPER 111 XD4065111 RATCHET SIDE PLATE 112 XD4065112 PAWL TORSION SPRING 1 X 13 113 XD4065113 PAWL 114 XD4065114 EXT RETAINING RING 115 XD4065115 DISC HUB 116 XD4065116 COMPRESSION SPRING 1 X 16 117 XD4065117 FRICTION DISK 118 XD4065118 RATCHET DISK 119 XD4065119 THREADED DISK 120 XD4065120 BRAKE COVER 121 XD4065121 CHANGE-OVER GEAR 122 XD4065122 RATCHET HANDLE ASSEMBLY 123 XD4065123 CHANGE-OVER PAWL 124 XD4065124 SPRING SEAT 125 XD4065125 CHANGE-OVER SPRING 1.2 X 8.6 126 XD4065126 BUSHING 127 XD4065127 HANDWHEEL 128 XD4065128 LIFTING CHAIN G80 129 XD4065129 CHAIN RING 130 XD4065130 NAME PLATE 131 XD4065131 TOP HOOK ASSEMBLY 132 XD4065132 TOP HOOK SHAFT 133 XD4065133 BOTTOM HOOK ASSEMBLY 134 XD4065134 CHAIN PIN 135 XPN01M HEX NUT M6-1 136 XPLW03M LOCK WASHER 6MM 137 XPN01M HEX NUT M6-1 138 XPLW03M LOCK WASHER 6MM 139 XPB04M HEX BOLT M6-1 X 10 140 XD4065140 SLOTTED HEX NUT M10-1.5 141 XD4065141 COTTER PIN 142 XPLN03M LOCK NUT M6-1 143 XD4065143 WIRE SNAP RING 144 XD4065144 GEAR SCREW M5-.8 X 10 145 XPLW01M LOCK WASHER 5MM 146 XD4065146 RIVET 147 XD4065147 INT RETAINING RING -9 WARRANTY AND RETURNS Woodstock International, Inc. warrants this equipment to be free of defects from workmanship and materials for a period of 1 year from the date of original purchase. The liability under this warranty shall not exceed the purchase price paid for the products and is limited to credit for, or replacement of the defective part. We do not warrant or represent that the merchandise complies with the provision of any law or ...

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