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Manafacture: Porter-Cable File size: 4.05 mb File name: Language of manual:

This model PC400AP comes with one 5 micron upper bag, one lower plastic bag and a 4" x 5 ft. collection hose. NOTE: The picture on the manual cover illustrates the current production model. All other illustrations contained in the manual are representative only and may not depict the actual labeling or accessories included. These are intended to illustrate technique only. CARTON CONTENTS 1234567891011121314151617181920 1. Motor and blower assembly 12. Hose clamp (2) 2. Base 13. 5/16-18 x 5/8" Hex head screw (12) 3. Wheel casters (4) 14. 5/16 Lockwasher (12) 4. Side support (2) 15. 5/16-18 Hex nut (9) 5. Upper bag 16. 3/8 Lockwashers (4) for casters 6. Lower bag 17. 3/8-16 Hex nuts (4) for casters 7. Filter bag clamp (2) 18. #8 x 1/2" Countersunk Screws (4) 8. Support for attaching dust hose inlet port 9. Support rod base 19. Intake adapter 10. Support rod 20. Switch toggle 11. Hose 5 UNPACKINg AND CLEANINg Carefully unpack the machine and all loose items from the shipping container(s). Remove the rust-preventative oil from unpainted surfaces using a soft cloth moistened with mineral spirits, paint thinner or denatured alcohol. NOTICE Do not use highly volatile solvents such as gasoline, naphtha, acetone or lacquer thinner for cleaning your machine. ASSEMBLY SEVERE LACERATION HAZARD. TURN THE UNIT "OFF," DISCONNECT THE UNIT from the power source and wait 2-1/2 minutes to allow time for internal rotating components to stop before installing or removing accessories, before adjusting or changing set-ups, clearing clogs or when making repairs. ASSEMBLY TOOLS REQUIRED • 1/2” and 9/16” Wrench, Open-End or Socket (not supplied) ASSEMBLY TIME ESTIMATE Assembly for this machine takes approximately 1-2 hours. CASTERS 1. Locate the bag of hardware with the four 3/8 hex nuts and four 3/8 lockwashers for the four casters. 2. For each wheel, insert bolt from caster through the holes (A) Fig. 3 in the base of the dust collector (three are not shown). 3. Place a 3/8 lockwasher (A) Fig. 4 onto each bolt. 4. Thread 3/8 hex nut (B) Fig. 4 onto each of the four bolts and tighten securely. SIDE SUPPORTS 1. Place the dust collector side support (A) Fig. 5, in an upright position as shown. 2. Align the two holes in the wider end of the side support (A) Fig. 5 with the two holes (B) in the base. 3. Insert a 5/16-18 x 5/8" hex head screw (C) Fig. 6 down through each hole in the side support and base. 4. Place a 5/16" lockwasher onto the hex head screw. 5. Thread a 5/16-18 hex nut onto the hex head screw and tighten securely. 6. Repeat this process for the remaining side support. 7. Fig. 6 shows both side supports attached to the base. A A B 34A56B C 6 ATTACHINg MOTOR AND BLOWER ASSEMBLY TO FRAME 1. Place motor assembly and base assembly on their side. 2. Align the four holes, two shown at (C), on the top of the side supports (A) Fig. 7, with the four holes in the motor assembly (B). 3. Place a 5/16" lockwasher onto a 5/16-18 x 5/8" hex head screw and insert the bolt thru the side support and thread bolt into the tapped hole in the motor assembly and tighten securely. 4. Repeat this process for the three remaining holes. 5. Fig. 8 shows the motor and blower assembly attached to the side supports. SUPPORT 1. Place the support (A) Fig. 9 inside the two side supports NOTE: MAKE SURE SUPPORT (A) IS ATTACHED TO THE SIDE SUPPORTS CLOSEST TO THE MOTOR. 2. Align the four holes in the support with the four holes in the side supports as shown in Fig. 9. 3. Insert a 5/16-18 x 5/8" hex head screw (B) Fig. 10, thru the side supports and the support. 4. Place a 5/16" lockwasher on the hex head screw. 5. Thread a 5/16-18 hex nut on the hex head screw and tighten securely. 6. Repeat this process for the three remaining holes for attaching the support. 7. Fig. 10 shows the support attached to the side supports. 9A C A A B78B 10 7 FILTER AND DUST COLLECTION BAgS TO DRUM 1. Thread a 5/16-18 hex nut (A) Fig. 11, onto the end of support rod base (B). 2. Thread rod into hole (E) and tighten nut (A) against motor assembly to hold support rod base (B) upright. NOTE: Height of support rod can be adjusted after the filter bag is in place. 3. Hook the loop on the top of filter bag (F) Fig. 12, onto the end of support rod (C). 4. Place support rod (C) Fig. 13 into support rod base (B). 5. Position open end of filter bag (F) Fig. 14, over the lip of drum (G). NOTE: It may be necessary to adjust the height of the drum support rod at this time. If adjustment is necessary, loosen nut (A) Fig. 11, and rotate support rod (B) Fig. 11 as needed to obtain proper rod height to support filter bag (F). Tighten nut (A) Fig. 11. 6. Place locking band (H) Fig. 14 around the filter bag (F), through filter bag loops (L), and fasten filter bag to drum by locking clamp (J) as shown in Fig. 14. NOTE: Make certain band (H) is positioned in the channel of drum (G) before locking clamp (J). 7. Place the remaining locking band (M) Fig. 15, around the dust collection bag (K) and positi...

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