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manual abstract
A tab is welded to the top tube if you choose to use a hoist to set up the machine. 2. Determine the most suitable location for your planishing hammer based on the planned usage of the machine. Larger workpieces require a larger space around the planishing hammer. 3. Mount any loose items to the frame, such as the die trays, using the photo on page 7 and the breakdown on page 10 as guides. 4. Lower the foot pads to contact the floor, using the handwheel. 5. Secure the planishing hammer to the floor using fasteners (not included) appropriate for the floor type. These are inserted through the holes on the frame’s back leg. Referring to Figure 2: 6. Attach the pneumatic hammer to the frame with the upper clamp (has rounded notch) and lower clamp. Secure the clamps with four M6x25 socket head cap screws and M6 lock washers. Referring to Figure 3: 7. Check the oil level in the lubricator. If the oil level is low, refill. Refer to Maintenance section for instructions. 8. Install a male 1/4" quick connector fitting onto the air inlet of the planishing hammer. Operation Awarning Keep hands clear of hammer and anvil area at all times! Failure to comply may cause serious injury! Referring to Figure 3: 1. Connect the air compressor to the quick connector. 2. Set the desired air pressure between 90-120 PSI using the pressure dial on the filter/regulator (clockwise to increase). Lock the setting by pushing down the pressure dial. Pull up on the dial to readjust a setting. Note: A lower air pressure will provide a softer hammer blow. Do not exceed 120 psi air pressure. 3. Adjust the oil flow using the dial at the top of the lubricator. A setting of 2 drips per minute is sufficient for regular operation. Figure 3 Referring to Figure 4: 4. Adjust the anvil height with the handwheel, and secure the anvil in position by snugging the lock collar against the frame. 5. The lock handle can be inserted into any of the threaded holes in the collar, and tightened using a wrench on the flats. Figure 2 8 Figure 4 6. Plug the planishing hammer into the power supply. 7. With the workpiece between the hammer and anvil (Figure 5), press the foot switch to begin planishing. Note: Planishing blows-per-minute can be adjusted by turning adjustment knob (see Figure 2). Figure 5 Changing Dies Referring to Figure 6: The PH-24T is shipped with one crowned anvil (or lower) die, and one flat hammer (or upper) die, which is already installed in the driver. To remove an anvil die, loosen the set screw and pull straight up on the anvil die. Install a new anvil die and tighten set screw. The anvil post accepts dies with a standard 0.79” insert end. To remove a hammer die from the driver, use a tool to separate them. When the die is removed, check the condition of the o-ring inside the driver. To reinstall a hammer die, insert it into the driver and raise the anvil post up until it contacts and pushes the die in. To remove the entire driver from the hammer barrel, push the tab on the air hammer housing and pull down on the driver. To reinstall the hammer drive, orient the notch toward the general direction of the tab, and push driver upward while still pushing back on the tab. When the driver is properly inserted, the tab will snap back into place. ACAUTION Make sure driver and dies are properly inserted before operating machine. Figure 6 Maintenance Check the following before every use: □ Oil level in the lubricator; refill as needed with ISO 32/SAE 10W non-detergent, nonadditive oil. Remove oil plug with a screwdriver to fill. □ All mounting and component hardware and fasteners; adjust/tighten as necessary. □ All air connections; replace leaking or defective connections. □ Worn or shorted necessary. wiring; replace as Periodically check the filter/regulator bowl for fluids or sediment accumulation, and empty it if needed. To remove a bowl, shut off air supply and bleed excess air; then press the tab, rotate bowl to the left, and pull down. Reverse procedure to reinstall bowl. Make sure bowl is locked in position before applying air to the system! 9 Assembly Drawing for PH-24T Planishing Hammer 10 Ordering Replacement Parts To order parts or reach our service department, call 1-800-274-6848 Monday through Friday (see our website for business hours, Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately. Parts List for PH-24T Planishing Hammer Index No. Part No. Description Size Qt 1................. ... PH24T-1............ ......Frame .......................................... 1-1.............. ... PH24T-1-1......... ......Frame Back Leg ........................... 2................. ... PH24T-2............ ......Wheel Leg.................................... 3................. ... PH24T-3............ ......Cross Leg .................................... 4................. ... PH24-4.................