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User manual Cal Flame, model Avalon A734B

Manafacture: Cal Flame
File size: 1.3 mb
File name:
Language of manual:en
Free link for this manual available at the bottom of the page



manual abstract


Topside Control Panel and Temp Sensor: 1” line that connects to the bottom of the control box located on the equipment pack. Electrical and Electronic Connection Remote Equipment Topside Control Panel The next few steps to complete the installation should be performed along with installation of the temperature sensor and 12V spa light wiring (if applicable). All of these components are generally installed using the same conduit. Locate the topside control panel 1. extension loom in the control box mounted with the equipment pack. This extension loom and attached black terminal connector (see figure at right) will be used to connect the topside control panel to the control box. Connect one end of the black 2. terminal connector to the topside control panel cable. Connect the other end of the terminal connector to the extension 3. loom. NOTE: This connection must be kept dry. We recommend that a waterproof junction box be used in installations where moisture could penetrate this terminal connector. Lay out the extension loom to verify that you have enough length to 4. reach the control box. Remember that conduit runs are not generally run in a straight line. Every bend, and up and down run consumes line length. Take this into consideration when verifying electrical and plumbing runs. Connect the extension loom to the control panel location on the circuit 5. board located inside the control box. You will also need to connect both the temperature and high limit sensors to the circuit board prior to testing. (See the temperature and high limit installation instruction on the next page for proper identification and see the wiring diagram on the inside cover of the control box for proper placement.) Turn on the power supply to the spa equipment and briefly test all 6. functions on the topside control panel to verify that both connections and extension loom are in working order before proceeding with the installation. NOTE: Circuit board programming will not allow spa operation without both the temperature and high limit sensors being properly connected to the circuit board. Once topside panel operation is verified. Turn off power, disconnect 7. the extension loom from the circuit board and GENTLY route through conduit to complete installation. NOTE: This loom and its connector are not meant to withstand heavy pulling. Make sure, when routing the extension loom and temperature sensor lines through conduit, you exercise extreme caution. Once properly run through the conduit, repeat steps 5 and 6 above. In-Ground Spa Light Installation Instructions On spas ordered with in-ground lights, the factory installs the light niche for you. The next steps of installation should be performed by a qualified licensed electrician. Always read and follow light manufacturer’s safety and installation instructions prior to installation and operation. Incorrect installation may damage the light and void its warranty. The light circuit must be on a GFCI protected service (alone or with a switch). The water resistant junction box (or for 12 volt models, the low voltage transformer) must be located: at least 8” (20 cm) above water level• at least 4” (10 cm) above ground level, and• at least 48” (121 cm) away from the spa.• See figure below. Light niche and any metallic items in a 5’ (152 cm) radius must be properly bonded with #8 AWG grounding wire. Connect rigid conduit to the 3/4” hub located at the back of the light 1. niche and run to a water resistant junction box (or for 12 volt models to a low voltage transformer) no further than 25’ (7.6m). Remember this is a water cooled light, so the conduit and all connections must be leakproof. Feed the light cord through the rigid conduit to the junction box, leav2. ing at least 4 feet of cord at the end of the light fixture. This slack in the light cord will allow servicing without draining the spa in the future. Wrap light cord slack around back of light housing and attach light to 3. niche with mounting screw. Cut the cord at the junction box, leaving at least 6” (15 cm) of cord to 4. make connections. Strip 6” (15 cm) of the out cord jacket to expose the three insulat5. ed wires. Be careful not to damage the insulation on the three inner wires. Connect the three wires to the corresponding circuit wires in the junc6. tion box and secure the junction box cover in place. Replace the light assembly in the niche and tighten the special pilot 7. screw. Fill the spa until the underwater light is completely submerged in wa8. ter before operating the light for more than 10 seconds. Turn on the main switch or circuit breaker, as well as the spa light control, to check for proper operation Important: Make sure spa light is submerged in at least 18” of water prior to testing. Pouring the In-Ground Spa Deck It is recommended that all electrical hook ups and all plumbing be completed before pouring the concrete. Make certain all electrical inspections on lights, bonding and all other electrical work h...

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