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manual abstract
Refer also to the slope guide on page 9 of this manual. Stay off steep slopes! 10. Do not tow this cart on highways or on public thoroughfares. 11. Maximum towing speed is 10 m.p.h. 12. Do not load more weight into the push cart than you can handle and control comfortably. 12. Follow maintenance and lubrication instructions as outlined in this manual. 4 ENGLISH ASSEMBLY INSTRUCTIONS TOOLS REQUIRED FOR ASSEMBLY 5. Assemble the latch lock subassembly to the rear tongue using two 1/4" x 1" hex bolts (E) and 1/4" nylock nuts (1) Screwdriver (K). Tighten. See figure 2. (1) Hammer (2) 7/16" Wrenches 6. Assemble the plastic cap (P) to the front end of the rear (2) 1/2" Wrenches tongue as shown in figure 2. (2) 9/16" Wrenches NOTE: All 1/4" flat washers should be assembled so that they rest directly against the poly tray surface. 1. Remove the hardware pack and all loose parts from the carton. Be sure the carton is empty before discarding. 2. Lay out all the parts shown on pages 2 and 3. 3. Assemblethelatchlockbetweenthelatchmountbrackets using a 1/4" x 1" hex bolt (E) and a 1/4" nylock nut (K). Tighten so that the latch lock can still pivot. Attach the extensionspring (O)tothelatchlockandthe latchmount bracket as shown in figure 1. 4. Insert the 3/8" x 1" clevis pin (H) through the holes in the latch mount brackets and secure with a 1/8" hairpin cotter (N). See figure 1. FIGURE 2 LATCH LOCK SUB-ASSEMBLY (E) 1/4" x 1" HEX BOLT (K) 1/4" NYLOCK NUT REAR TONGUE (P) PLASTIC CAP FIGURE 1 LATCH LOCK (O) EXTENSION SPRING (K) 1/4" NYLOCK NUT (E) 1/4" x 1" HEX BOLT LATCH MOUNT BRACKETS (N) 1/8" HAIRPIN COTTER (H) 3/8" x 1" CLEVIS PIN 7. Laythereartongue(opensidefacingup)ontotheWheel Support. Assemble the axle through the wheel support and the tongue. See figure 3. FIGURE 3 AXLEWHEELSUPPORTREARTONGUE 5 ENGLISH 8. Assemble the hitch bracket to the front tongue using two 3/8" x 1" hex bolts (B) and 3/8" nylock nuts (M). Tighten. See figure 4. 9. Assemble the leg stand bracket to the front tongue using two 5/16" x 1" hex bolts (C) and 5/16" nylock nuts (L). Tighten. See figure 4. FRONT TONGUE (B) 3/8" x 1" HEX BOLT (M) 3/8" NYLOCK NUT HITCH BRACKET LEG STAND BRACKET (C) 5/16" x 1" HEX BOLT (L) 5/16" NYLOCK NUT FIGURE 4 10. Place the front tongue inside the rear tongue as shown in figure 5. Fasten the tongues together using a 3/8" x 4" hex bolt (A) and a 3/8" nylock nut (M). Tighten, leaving the nut just loose enough that the tongues can pivot freely. See figure 5. 11. Insert the 3/8" x 4" clevis pin (G) through the tongues and secure with a 1/8" hairpin cotter (N), as shown in figure 5. FIGURE 5 FRONT TONGUE (M) 3/8" NYLOCK NUT (A) 3/8" x 4" HEX BOLT (G) 3/8" x 4" CLEVIS PIN (N) 1/8" HAIRPIN COTTER 12. Assemble a wheel with the valve stem facing out onto the axle.Assemble a hub cap (Q) by pressing or tapping it onto the axle. Repeat on other end of axle. See figure 6. FIGURE 6 (Q) HUB CAP WHEEL AXLE 13. Turn the assembled tongue, wheel support and wheels over to the upright position.Placethelatchstandbracket onto the tongue between the latch lock assembly and the raised tab.Place the poly tray onto the wheel support and latch stand bracket. Fasten the tray to the wheel support using eight 5/16" x 3/4" truss head bolts (F) and 5/16" nylock nuts (L). Do not tighten yet. See figure 7. 14. Place the latch stand plate between the latch stand bracket and the poly tray. See figure 7. FIGURE 7 (L) 5/16" NYLOCK NUT (F) 5/16" x 3/4" TRUSS HEAD BOLT LATCH STAND BRACKET LATCH STAND PLATE 6 7 FIGURE 8 15. Insert two 1/4" x 1-3/4" hex bolts (D) through the handle tube as shown in fi gure 8. Holding the bolts in place in the handle, insert the bolts through the holes in the poly tray, allowing the legs of the handle to slip beneath the latch stand bracket. Secure the two bolts with two 1/4" fl at washers (J) and 1/4" nylock nuts (K). Do not tighten yet. See fi gure 8. FIGURE 9 16. Align the holes in the handle with the holes in the bottom of the poly tray, the latch stand plate and the latch stand bracket. Fasten together using four 1/4" x 1-3/4" hex bolts (D), 1/4" fl at washers (J) and 1/4" nylock nuts (K) as shown in fi gure 9. Tighten. 17. At this time tighten all bolts which were left loose. FIGURE 10 CART WITH TONGUE ARRANGED FOR TOWING (D) 1/4" x 1-3/4" HEX BOLT (J) 1/4" FLAT WASHER (K) 1/4" NYLOCK NUT LATCH STAND BRACKET (D) 1/4" x 1-3/4" (J) 1/4" FLAT HEX BOLT WASHER (K) 1/4" NYLOCK NUT FRONT TONGUE (G) 3/8" x 4" CLEVIS PIN (H) 3/8" x 1" CLEVIS PIN LATCH LOCK FIGURE 11 18. Assemble the hitch pin (R) through the tongue and hitch bracket and secure it with the 1/8" hairpin cotter (N). See fi gure 11. ENGLISH HITCH BRACKET (N) 1/8" HAIRPIN COTTER (R) HITCH PIN ENGLISH OPERATION CAUTION: TO AVOID POSSIBLE INJURY, BEFORE RELEASING THE LATCH BE SURE THAT NO ONE IS NEAR THE CART. TOW CART 1. To convert the cart for towing, remove the plastic cap from the tongue. Remove the 4" long clevis pin and hairpin cotter which secure the front tongue ...