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manual abstract
114002 Third Edition Fourth Printing Part No. 114002 Operator’s Manual Third Edition • Fourth Printing Important Read, understand and obey these safety rules and operating instructions before operating this machine. Only trained and authorized personnel shall be permitted to operate this machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, call Genie Industries. Contents Page Safety Rules .............................................................. 1 Controls ..................................................................... 8 Legend ....................................................................... 9 Pre-operation Inspection ........................................... 10 Maintenance ............................................................. 12 Function Tests .......................................................... 15 Workplace Inspection................................................ 18 Operating Instructions ............................................... 19 Battery Charging Instructions .................................... 21 Transport Instructions ............................................... 22 Tilt-back Operation Instructions ................................ 25 Decals ...................................................................... 28 Specifications ........................................................... 32 Contact us: Internet: e-mail: awp.techpub@terex.com Copyright © 1996 by Genie Industries Third Edition: Fourth Printing, April 2012 "Genie" and "AWP" are registered trademarks of Terex South Dakota in the U.S.A. and many other countries. "Super Series" is a trademark of Terex South Dakota. This machine complies with ANSI/SIA 92.3 CAN/CSA B354.1 Printed on recycled paper Printed in U.S.A. Genie AWP Super Series PartNo.114002 Third Edition • Fourth Printing Operator’s Manual Safety Rules Danger Failure to obey the instructions and safety rules in this manual will cause death or serious injury. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. Know and understand the safety rules before going on to the next section. 2 Always perform a pre-operation inspection. 3 Always perform function tests prior to use. 4 Inspect the workplace. 5 Only use the machine as it was intended. You read, understand and obey the manufacturer's instructions and safety rules— safety and operator's manuals and machine decals. You read, understand and obey employer's safety rules and worksite regulations. You read, understand and obey all applicable governmental regulations. You are properly trained to safely operate the machine. The first time this machine is set up for use, a breather cap is installed. See Pre-operation Inspection section. PartNo.114002 Genie AWP Super Series Operator’s Manual Third Edition • Fourth Printing SAFETY RULES Electrocution Hazards This machine, even with an optional fiberglass platform, is not electrically insulated and will not provide protection from contact with or proximity to electrical current. Keep away from the machine if it contacts energized power lines or becomes electrically charged. Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off. Maintain safe distances from electrical power lines and apparatus in accordance with applicable governmental regulations and the following chart. Minimum Safe Voltage Approach Distance Phase to Phase Feet Meters 0 to 300V Avoid Contact 300V to 50KV 10 3.05 50KV to 200KV 15 4.60 200KV to 350KV 20 6.10 350KV to 500KV 25 7.62 500KV to 750KV 35 10.67 750KV to 1000KV 45 13.72 Allow for platform movement, electrical line sway or sag and movement due to strong or gusty winds. Do not use the machine as a ground for welding. Do not operate an AC powered machine or a DC battery charger unless using a 3-wire grounded extension cord connected to a grounded AC circuit. Do not alter or disable 3-wire grounded plugs. Tip-over Hazards Do not raise the platform unless the base is level, all four outriggers are properly installed and the leveling jacks firmly contact the floor. Do not adjust or remove the outriggers while the platform is occupied or raised. Do not move the machine while the platform is raised. Do not place ladders or scaffolds in the platform or against any part of this machine. Do not place or attach overhanging loads to any part of this machine. Do not transport tools and materials unless they are evenly distributed and can be safely handled by the person in the platform. Genie AWP Super Series PartNo.114002 Third Edition • Fourth Printing Operator’s Manual Do not raise the platform unless the machine is level. Do not set the machine up on a surface where it cannot be leveled using only the leveling jacks. Do not cause a horizontal force or s...