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manual abstract
11oz. Crankcase Oil Capacity..................................................................................7.5 fl.oz. Extended Crankcase Oil Capacity..................................................................9.0 fl.oz. Volumetric Efficiency @ 1750 RPM..............................................................0.95 Mechanical Efficiency @ 1750 RPM.............................................................0.86 f Consult the factory for special requirements that must be met if the pump is j I to operate beyond one or more of the limits specified above. I NOTE: In order to drive the pump from the side opposite the present shaft extension, simply remove the valve casing from the crankcase and rotate the pumps 180 degrees to the desired position. Be certain to rotate the seal case (item #20) as well, so that the weep holes are down at the six o’clock position. Exchange the oil fill and the oil drain plugs, also. Refer to the repair instructions as necessary for the proper assembly sequence. P220-3000 HORSE REQUIREME EPOWER NTS RPM GPM 1000 PSI 1500 PSI 1700 PSI 2000 PSI 250 0.7 0.5 0.7 0.8 1.0 500 1.3 0.9 1.3 1.5 1.8 1000 2.7 1.9 2.8 3.2 3.7 1450 3.8 2.6 3.9 4.5 5.2 1750 4.7 3.2 4.9 5.5 6.5 HORSEPOWER RATINGS: The rating shown are the power requirements for the pump. Gas engine power outputs must be approximately twice the pump power requirements shown above. We recommend a 1.15 service factor be specified when selecting an electric motor as the power source. To compute specific pump horse power requirements, use the following formula: HP = (GPM X PSI) / 1450 3 Exploded View P220-3000 Pump Repair Kits P220-3000 Pumps Oil Seal Kit Part # 09144 Item # Otv. Part # Description 19 3 08356-0010 Oil Seal Valve Assembly Kit Part#09116 Item # Otv. Part # Description 32X 6 07946 Valve As semblv Complete 31 6 07853 O-Ring 4 Plunger Packing Kit Part # 09164 Item # Otv. Part # Description 23 3 08477 V-Sleeve, weep 23A 3 08087 V-Sleeve, brown 24 3 07904 Pressure Ring Spare Parts P220-3000 Pump ITEM PART NO. DESCRIPTION OTY. ITEM PART NO. DESCRIPTION OTY. l OSЗOO Crankcase I 16B OS4SS Plunger Pipe З P O677S Oil Dipstick with O-Ring l 16C OS4S6-O1OO Tension Screw З З OSЗO2 Crankcase Cover, Short l 16D O7PO4-OlOO Crush Washer, 316 S. S. З З OSЗOP-L Crancase Cover, Long l l7 OS44P Wrist Pin З ЗA O?lWO Drain Plug & Gasket l lS O777O O-Ring З R OSOOS O-Ring l lW OSЗSб-OOlO Oil Seal З S O6P7S Oil Drain Plug l PO OS444 Seal Case З SA OSlWP Gasket l Pl OSRRB O-Ring З б O7lSS Screw, Crankcase Cover 4 PS OS477 V-Sleeve, Weep З Ta O1176-P Spring Washer 4 PЗA OSOS7 V-Sleeve, Brown З ? OSЗOЗ Bearing Cover I P P4 O7WO4 Pressure Ring З S OSRWO Sight Glass l PS OS44S Weep Return Ring З W OSRWP O-Ring l P6 OS446-SOOO Valve Casing 3/8" Inlet Ports l lO O7PPS Screw with Lock Washer P7 O7S4W Valve Seat б ll O1166 Radial Shaft Seal l PS O74Wl Valve Plate б lPA OSOPO Ball Bearing l PW O7WO6 Valve Spring б lPB OlOPO Ball Bearing l З0 O7WO7 Valve Spring Retainer б 1З OSR67 Crankshaft l З1 O7SSЗ O-Ring б lR O6PO7 Woodruff Kev l З2 O7WPS Valve Plug б lS OSЗЗЗ Connecting Rod З ЗPX O7W46 V alve Ass emb lv C omp l ete б 1б OS46W-O1OO Plunger, Complete, 18mm З ЗЗ O7WlЗ O-Ring б I ta OSR68 Plunger Base З З4 OSЗl6 Hex He ad Cap S crew S 16B OS4SS Plunger Pipe З З8 lЗЗЗ8 Plug, 3/8" BSP l ITC OS4S6-O1OO Tension Screw З ЗSA OS4S6 Copper Crush Washer, 3/8” l 16D O7POR-OlOO Crush Washer, 316 S.S. З З9 O7lOW Plug, 1/2" BSP l l? OS44P Wrist Pin З ЗWA O7661 Seal l lS O777O O-Ring З Pump Torque Specifications P220-3000 Position Item# Description Torque Amount 16C 08456-0100 Tension Screw, Plunger 220 (in.-lbs.) 32 07928 Valve Plug 59 (ft.-lbs.) 34 08316 Hex Head Cap Screw, Valve Casing 105 (in.-lbs.) Pump Mounting Selection Guide Bushings OI O74 - P4 mm Tapered H Bushing Pulley & Sheaves 01061 - 7.75” Cast Iron I gr. - AB Section 01062 - 7.75” Cast Iron - 2 gr. - AB Section Rails O116O - Plated Steel Channel Rails (L=5.75”x W= 1.00”x h=P.50”) Ol 161 - Plated Steel Channel Rails (L=5.75”x W=1.00”x H=P.50”) REPAIR INSTRUCTIONS - P220-3000 PUMP NOTE: Always take time to lubricate all metal and nonmetal parts with a light film of oil before reassembly. This step will ensure properfit, at the same time protecting the pump nonmetal parts (i.e., the elastomers) from cutting and scoring. 1. With a 22mm socket wrench, remove the (3) discharge valve plugs and (3) inlet valve plugs (32) Inspect the o-ring (33) for wear and replace if damaged. 2. Using a needle nose pliers, remove the inlet and discharge valve assemblies (32X). 3. By inserting a small screw driver between the valve seat (27) and the valve spring retainer (30), the valve assembly can be separated. 4. Remove the o-ring (31). Inspect all parts for wear and replace as necessary. Apply one drop of Loctite 243 to the valve plugs (32) and tighten to 59 ft.-lbs. 5. Next, use a 5mm alien wench to remove the 8 soc...