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manual abstract
Risk of Property Damage. Drain water from air tank may contain oil and rust which can cause stains. 6. After the water has been drained, close the drain valve (clockwise). The air compressor can now be stored. NOTE: If drain valve is plugged, release all air pressure. The valve can then be removed, cleaned, the reinstalled. SERVICE AND ADJUSTMENTS ALL MAINTENANCE AND REPAIR OPERATIONS NOT LISTED MUST BE PERFORMED BY TRAINED SERVICE TECHNICIAN. Risk of Unsafe Operation. Unit cycles automatically when power is on. When servicing, you may be exposed to voltage sources, compressed air, or moving parts. Before servicing unit unplug or disconnect electrical supply to the air compressor, bleed tank of pressure, and allow the air compressor to cool. TO REPLACE OR CLEAN CHECK VALVE 1. Release all air pressure from air tank. See "To Drain Tank" in the Maintenance section. 2. Unplug unit. 3. Remove the hose by removing the hose clamp. NOTE: The hose clamp is not reusable. You must purchase a new hose clamp, see the Parts List Manual or purchase a standard hose clamp at a local hardware store. 14 - ENGA15414 Check Valve Hose Clamp 4. Unscrew the check valve (turn counter-clockwise) using a socket wrench. 5. Make sure the valve disc moves freely inside the check valve and the spring holds the disc in the upper, closed position. The check valve may be cleaned with a solvent, such as paint and varnish remover. 6. Apply sealant to the check valve threads. Reinstall the check valve (turn clockwise). 7. Replace hose and new hose clamp. 8. Perform the Break-in Procedure. See "Break-in Procedure" in the Operation section. TO REPLACE REGULATOR 6. Remove pump mounting screws 1. Release all air pressure from air securing pump (one on each tank. See "To Drain Tank" in the side). Maintenance section. 2. Unplug unit. 3. Remove the console cover. Console Cover 4. Using an adjustable wrench or specified wrench remove the gauges (7/16" wrench), quick connect (13/16" wrench), and safety valve (9/16" wrench) from the regulator manifold. Pump Mounting Screw 7. Carefully slide pump from brackets and out of the way. Regulator Manifold Pump shown moved out of the way 8. Using an adjustable wrench or 5/8" wrench remove the regulator manifold. 9. Apply pipe sealant to new regulator manifold and assemble, tighten with wrench. 10. Reapply pipe sealant to gauges, quick connect, and safety valve. 11. Reassemble all components in reverse order of removal. Make 5. Remove the hose by removing sure to orient gauges to read the hose clamp. NOTE: The hose correctly and use wrenches to clamp is not reusable. You must tighten all components. purchase a new hose clamp, see the Parts List Manual or purchase a standard hose clamp at a local hardware store. Safety Valve Regulator Manifold Gauges Quick Connect Hose Clamp 15 - ENG A15414 STORAGE STORAGE Before you store the air compressor, make sure you do the following: 1. Review the "Maintenance" section on the preceding pages and perform scheduled maintenance as necessary. 2. Set the On/Off switch to OFF (O) and unplug unit. 3. Turn the regulator counterclockwise and set the outlet pressure to zero. 4. Remove the air tool or accessory. 5. Pull ring on safety valve allowing air to bleed from the tank until tank pressure is approximately 20 psi. Release safety valve ring. 6. Drain water from air tank by opening drain valve on bottom of tank. Risk of Bursting. Water will condense in the air tank. If not drained, water will corrode and weaken the air tank causing a risk of air tank rupture. 7. After the water has been drained, close drain valve by turning clockwise. NOTE: If drain valve is plugged, release all air pressure. The valve can then be removed, cleaned, then reinstalled. 8. Wrap electrical cord onto the cord wrap. 9. Protect the air hose from damage (such as being stepped on or run over). 10. Store the air compressor in a clean and dry location. SERVICE REPLACEMENT PARTS Use only identical replacement parts. For a parts list or to order parts, visit our website at servicenet.porter-cable.com. You can also order parts from your nearest factory-owned branch, or by calling our Customer Care Center at 1-888-848-5175 to receive personalized support from highly-trained technicians. FREE WARNING LABEL REPLACEMENT If your warning labels become illegible or are missing, call (888)-848-5175 for a free replacement. SERVICE AND REPAIRS All quality tools will eventually require servicing and/or replacement of parts. For information about Porter-Cable, its factory-owned branches, or an Authorized Warranty Service Center, visit our website at com or call our Customer Care Center at (888)-848-5175. All repairs made by our service centers are fully guaranteed against defective material and workmanship. We cannot guarantee repairs made or attempted by others. You can also write to us for information at PORTER-CABLE, 4825 Highway 45 North, Jackson, Tennessee 38305 - Attention: Product Service. Be sure t...