STORAGE 1. When not in use, store hose and compressor in a cool dry place. 2. Drain tank of moisture. 3. Disconnect hose and hang open ends down to allow any moisture to drain. 4 FP2003 FP2003 Symptom Possible Cause(s) Corrective Action Compressor will not run 1. No power or switch in OFF position 2. Blown fuse (usually indicated by no light in power switch) 3. Motor overheated 1. Make sure compressor is plugged in and switch 2. Disconnect compressor from power source then remove pump shroud. Replace fuse (Part. No. FP200352AV) 3. Allow compressor to cool for approximately 30 minutes so thermal overload switch will reset. If unit still does not start, empty air from tank and refer to actions 1 and 2. 4. Tank pressure at maximum 5. Breaker open 6. Pressure switch bad 4. Release air from tank 5. Reset, determine cause of problem 6. Replace pump assembly Fuses blow/circuit 1. Incorrect size fuse, circuit overloaded 1. Check for proper fuse (5 amp), use time-delay fuse. breaker trips repeatedly Disconnect other electrical appliances from circuit or operate compressor on its own branch circuit 2. Defective check valve 2. Replace check valve assembly Never use an extension Do not disassemble check valve cord with this product with air in tank; bleed tank Thermal overload 1. Low voltage 1. Eliminate extension cord, check with voltmeter protector cuts out 2. Lack of proper ventilation/room 2. Move compressor to well ventilated area repeatedly temperature too high 3. Check valve malfunction 3. Replace check valve assembly 4. Compressor valves failed 4. Replace pump assembly Do not disassemble check valve with air in tank; bleed tank Knocks, rattles, 1. Loose bolts, tank not level 1. Tighten bolts, shim tank to level position excessive vibration 2. Defective bearing on eccentric or 2. Replace pump assembly motor shaft 3. Cylinder or piston ring is worn or 3. Replace pump assembly scored Tank pressure drops 1. Loose drain cock 1. Tighten when compressor shuts 2. Check valve leaking 2. Replace pump assembly off 3. Loose connections at pressure switch 3. Check all connections with soap and water solution or regulator and tighten Do not disassemble check valve with air in tank; bleed tank 5 Oilless Compressors Oilless Compressors Symptom Possible Cause(s) Corrective Action Compressor runs continuously and air output is lower than normal/low discharge pressure 1. Excessive air usage, compressor too small 2. Air leaks in piping (on machine or in outside system) 3. Broken inlet valves 4. Piston ring worn 1. Decrease usage or purchase unit with higher delivery (SCFM) 2. Replace leaking components or tighten as necessary 3. Replace pump assembly 4. Replace pump assembly Excessive moisture in discharge air 1. Excessive water in tank 2. High humidity 1. Drain tank, tilt tank to remove moisture 2. Move to area of less humidity; use air line filter NOTE: Water condensation is not caused by compressor malfunction Compressor runs continuously and safety valve opens as pressure rises 1. Defective pressure switch 2. Defective safety valve 1. Replace pressure switch 2. Replace safety valve with genuine replacement part Excessive starting and Excessive condensation in tank Drain more often stopping (auto start) Notes 6 1 3 4 5 7 8 2 9 10 6 11 7 FP2003 For Replacement Parts, Call 1-800-543-6400 Please provide following information: -Model number -Serial number (if any) -Part description and number as shown in parts list Ref. No. Description Part Number Qty. 1 Shroud FP200341AV 1 2 Handle FP200340AV 1 3 Tank gauge FP200347AV 1 4 Regulator gauge FP200345AV 1 5 Regulator RE206203AV 1 6 Brass fitting HF002400AV 2 7 Manifold body FP200342AV 1 8 Safety valve V-215102AV 1 9 On/Off switch FP200343AV 1 10 Drain cock D-1401 1 11 Shroud screws - M6-1.0 x 20 Q 4 12 Tank (not available as a replacement part) . Pump assembly FP200350AV 1 . Fuse FP200352AV 1 . Check valve assembly FP200353AV 1 . Pressure switch FP200354AV 1 (.) Not shown Q Standard hardware Replacement Parts List Address parts correspondence to: The Campbell Group Attn: Parts Department 100 Production Drive Harrison, OH 45030 U.S.A. 12 Oilless Compr essor s FP2003 Limited Warranty 1. DURATION: From the date of purchase by the original purchaser Duty - Three Years. 2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld / Scott Fetzer Company, 100 Production Drive, 3. WHO RECEIVES THIS WARRANTY (PURCHASER) : The original purchaser (other than for purposes of resale) of the Campbell compressor. 4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: Any Campbell Hausfeld 5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects due to material 6. WHAT IS NOT COVERED UNDER THIS WARRANTY: A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR ORIGINAL PURCHASE AS STATED IN THE DURATION. If this compressor is used for commercial, industrial or rental purposes, the ...