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manual abstract
When you have adjusted the housing, tighten the nut on top of the valve, so that the housing does not move. position housing on valve 10-5508 Rev A 7 Service Department (800) 888-7009 Next, remove the compression nut that connects the hose to the valve. Replace it with the original compression nut, attach the hose, and tighten the compression nut finger tight. Take the . inch wrench and rotate the nut . to . turn. Attach the second hose to the plastic elbow by using the needle nose pliers to push the hose all the way onto the plastic elbow. If you do not properly attach the hose, the pressure from the compressed air will force the hose off the elbow. push all the way down on elbow Take two zip ties and mount the valve by using one tie on each side of the valve to hold the valve in place. In order for the ties to stay tight, the smooth side of the tie must face outward. secure valve with zip ties Tighten the tie as much as possible, and check to make sure that the valve is securely in place by testing to see if you can move the valve. Once all the slack is removed from the zip ties, remove the excess by cutting it with the wire cutters. 10-5508 Rev A 8 Service Department (800) 888-7009 Left side valve Right side valve Left side valve Right side valve Repeat the process under Step One to mount the second valve. Step Two: Install single to double adapter and electrical wires Take all four electrical wires and insert them, one by one, through the rubber grommet, and then through the hole. Pull all of the slack into the computer system control box. Replace the grommet in the hole. Next, install the single to double adapter. Approach the compressor from the front. The electrical plug and air valve are on the front. Left side valve Right side valve Repeat the process under Step One to mount the second valve. 10-5508 Rev A 9 Service Department (800) 888-7009 Step Two: Install single to double adapter and electrical wires Take all four electrical wires and insert them, one by one, through the rubber grommet, and then through the hole. Pull all of the slack into the computer system control box. Replace the grommet in the hole. Next, install the single to double adapter. Approach the compressor from the front. The electrical plug and air valve are on the front. Front of compressor Grasp the connector located on the left hand side of the circuit board in slot L1 with the pliers. Remove the connector located in L1 by pushing down on the board while pulling up on the connector. push down on board, pull up on connector 10-5508 Rev A 10 Service Department (800) 888-7009 Take the single to double adapter and turn it so that the two top prongs are pointing to the left hand side of the box. The bent portion with these two prongs should be over the fuse. Replace the connector with the single to double adapter in L1. single to double adapter Reconnect the connector that was removed from L1 onto either of the prongs atop the single to double adapter. Next, pull the two wires that lead to the valve on your right back to the hole in the box. This prevents crossing the left and right side wires. pull right side wires to grommet Take the two wires from the valve on your left, and attach one to the second prong on top of the adapter, and the other to V1 on the circuit board. attach wires to board On the right hand side of the circuit board, attach one of the wires leading to the second valve directly to the circuit board in L1, and attach the other wire to V1. 10-5508 Rev A 11 Service Department (800) 888-7009 Step Three: Secure and tie wires and replace lid Make sure that all of the slack is inside the computer control system box. Use a zip tie to bind the wires and hoses on the outside of the box. Use the wire cutters to cut off the excess. zip tie all wires and hoses Next, gather the four wires inside the box, and arrange them so that the small grey LED on either side of the box is not blocked from view. Tie these wires using two or more zip ties. Cut the excess from the ties. secure wires to center of CGS box Replace the lid on the computer control system box, and return the screw on either side of the box. Step Four: Test compressor Plug the compressor back in, the displays should light up, and if the compressor is below 95 PSI both compressors should start. The compressor should pump up to approximately 117 PSI and shut off. When each motor shuts off, you should be able to feel air blow through the tube that holds the foam, which is located on the same side as the motor that has just shut off. 10-5508 Rev A 12 Service Department (800) 888-7009 feel for air flow After the flow of air has stopped, wait thirty seconds. Slowly lower the air in the compressor to approximately 95 PSI and the compressor should start. Open the valve by turning the handle counter-clockwise to allow the air to reach the equipment. Open valve by turning counter-clockwise until the handle is directly above the valve. 10-5508 Rev A 13 Service Department (80...
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