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manual abstract
: PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 POLARIS SERIES TBM 200 LH ( 8” ) TYPE PHO / PBO / PVO ELECTRO-SUBMERSIBLE PUMP PUMP TYPE: _TBM 200 LH ( 8” ) TYPE ( ) POLARIS PART NBR.: _700.200.05. HP / V / Hz / Poles: / / / INSULATION: F □ H □ SUPER EXPLOSION PROOF: Y □ N □ EQUIPMENT OPTIONS: POWER CABLE: ADDITIONAL (FEET) VITON MOTOR O-RINGS □ VITON SEAL ELASTOMERS □ “SEAL GUARD” □ “SLURRY BOSS” □ “MOTOR SENTRY” □ SS MOTOR FLANGE □ COAL TAR EPOXY □ PUMP SERIAL NUMBER: DATE: CUSTOMER: CUSTOMER P.O. NBR. SHIPPED TO: POLARIS ^hi^'h tfa>4 hu« s INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 2of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 TABLE OF CONTENTS SECTION 1.0 INTRODUCTION SECTION 2.0 WARRANTIES SECTION 3.0 SAFETY SECTION 4.0 MECHANICAL INSTALLATION 4.1 RECEIVING INSPECTION 4.2 STORAGE 4.2.1 NEW PUMP AND EQUIPMENT STORAGE 4.2.2 USED PUMP STORAGE 4.2.3 SPARE PARTS STORAGE 4.3 HANDLING 4.4 MECHANICAL SEAL INSPECTION 4.5 PUMP SET UP / MOUNTING 4.5.1 CABLE AND CHAIN SUSPENSION 4.5.2 OPTIONAL LIFTING / SUSPENSION BAIL MOUNTING 4.5.3 FLOOR MOUNTING 4.6 PIPING 4.6.1 DISCHARGE PIPING / DISCHARGE HOSE 4.6.2 PRIMARY SEAL FLUSH PIPING 4.6.3 OPTIONAL WATER JACKET / PIPING 4.6.4 OPTIONAL WATER JET RING SECTION 5.0 ELECTRICAL INSTALLATION 5.1 GENERAL 5.2 MOISTURE DETECTION RELAY - THERMAL PROTECTION 5.3 INSTALLATION REFER TO THE RELIANCE ELECTRIC MOTOR INSTALLATION & MAINTENANCE MANUAL FOR DUTY MASTER® SUBMERSIBLE MOTORS (SECTION 8.2) P G LAR IS (/«ni hah INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 3of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 SECTION 6.0 OPERATION 6.1 PRE START UP CHECK 6.2 PUMP START UP 6.3 PUMP SHUT DOWN 6.4 TROUBLE SHOOTING SECTION 7.0 WET END INSTALLATION 7.1 TBM 200 LH - Type PHO - Open Suction, Strainer 7.2 TBM 200 LH - Type PBO - Open Suction, Strainer, Solids Mixer Attachment 7.3 TBM 200 LH - Type PVO - Open Suction, Strainer, Shredder Attachment SECTION 8.0 APPENDIX 8.1 PUMP GENERAL ARRANGEMENT DRAWING, TBM 200 LH - PHO / PBO / PVO 8.1.1 PUMP PERFORMANCE CURVE TYPE - PHO 8.1.2 PUMP PERFORMANCE CURVE TYPE - PBO 8.1.3 PUMP PERFORMANCE CURVE TYPE - PVO 8.2 RELIANCE ELECTRIC MOTOR INSTALLATION & MAINTENANCE MANUAL FOR DUTY MASTER® SUBMERSIBLE MOTORS 8.3 MOISTURE DETECTION RELAY 8.4 IMPELLER INSTALLATION / BOLT TORQUE REQUIREMENTS P G LAR IS (/«ni hah INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 4of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 1.0 INTRODUCTION Your new Series TBM pump has been designed and manufactured to perform for many years with a minimum of maintenance. However, parts will wear and need replacing eventually. The period between maintenance will greatly depend on the service and your maintenance program. Series TBM pumps are heavy-duty Electro-submersible pumps featuring motor armatures with a nominal service factor up to 2 depending on pump wet end and motor combination. Pumps with standard motors are designed to operate completely submersed in liquids with pH values from 6-14 and temperatures not exceeding 40°C (104°F). Higher temperatures and / or dry-running applications will require H or Super H insulation and / or an optional water jacket. Motor modules of series TBM can be ordered in standard configuration or as explosion proof units per Class 1, Groups C&D, Temperature code T3C UL Listed, File No. E10822 CSA Certified, File No. LR19467-15 (Frames 140,180,210,250 & 360) CSA Certified, File No. LR19467-15 (Frame 320) This manual has been compiled to help you minimize your maintenance and speed repairs when required. Read and understand this manual. Please provide the Serial Number of your equipment if additional manuals are needed. WHEN ORDERING PARTS ALWAYS REFER TO PUMP SERIAL NUMBER. THIS NUMBER IS FOUND ON THE NAMEPLATE ON THE PUMP. P G LAR IS (/«ni hah INSTALLATION, OPERATION AND MAINTENANCE MANUAL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 5of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 2.0 WARRANTIES Seller warrants that the products covered by this contract conform to applicable drawings and specifications accepted in writing by Seller, will be free from defects in material and workmanship, will be merchantable and will perform in accordance with the detailed specifications accepted in writing by Seller. These warranties extend for a period of twelve (12) months from the date of purchase by Buyer. Buyer’s exclusive remedy and Seller’s sole duty under these warranties is to repair or replace the product. Normal wear and tear on Seller’s product shall not constitute a warranty defect. THERE ARE NO OTHER WARRANTIES, EXPRESS OR IMPLIED, WHICH EXTEND BEYOND THO...