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manual abstract
Pressure Tank Size U.L. & CUL Listed MAC2200 2 11.9 8.3 6.1 100 PSI 125 PSI 2 3/8" 1.35" 120 "Fusetron" Type T 15 amps 4 Gallon Minimum Circuit Requirement 15 AMPS *A circuit breaker is preferred. Use only a fuse or circuit breaker that is the same rating as the branch circuit the air compressor is operated on. If the air compressor is connected to a circuit protected by fuses, use time delay fuses. NOTE: For identification of Parts, see Page 11 in this Manual. IMPORTANT: Read the Safety Guidelines and All Instructions Carefully Before Operating. YYMAC2200A — Rev. 1/15/97 TABLE OF CONTENTS Page SAFETY GUIDELINES..........................................2 WARNING CHART...............................................3-4 GLOSSARY.............................................................5 DUTY CYCLE..........................................................5 GENERAL INFORMATION.....................................5 ON-RECEIPT INSPECTION....................................5 DESCRIPTION OF OPERATION ............................5 INSTALLATION AND BREAKIN PROCEDURES.6-7 Location of Air Compressor..............................6 Lubrication and Oil...........................................6 Extension Cords...............................................6 Piping...............................................................6 Grounding Instructions..................................6-7 Additional Regulators & Controls......................7 Break-In Procedures........................................7 Page OPERATING PROCEDURES..................................7 Daily Start-up Checklist.....................................7 MAINTENANCE......................................................8 Air Filter - Inspection and Replacement.............8 Safety Valve - Inspection...................................8 Check Valve Replacement.................................8 Motor.................................................................8 STORAGE...............................................................9 TROUBLESHOOTING GUIDE............................9-10 AIR COMPRESSOR DIAGRAM.............................11 AIR COMPRESSOR PARTS LIST..........................12 AIR COMPRESSOR PUMP DIAGRAM..................13 AIR COMPRESSOR PUMP PARTS LIST..............14 WARRANTY STATEMENT......................BackCover SAFET i GUIDELINES - DE EFINITIONS This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use symbols to the right Ptease read the manual and pay attention to these sections. A DANGER A CAUTION URGENT SAFETY INFORMATION - A HAZARD THAT WILL CAUSE SERIOUS INJURY OR LOSS OF LIFE. Information for preventing damage to equipment. AWARNING IMPORTANT SAFETY INFORMATION - A HAZARD THAT MIGHT CAUSE SERIOUS INJURY OR LOSS OF LIFE. | NOTE Information that you should pay special attention to. 2 IMPORTANT SAFETY INSTRUCTIONS • SAVE THESE INSTRUCTIONS « A WARNING ; OF THIS PRODUCT COULD RESULT IN SERIOUS- INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. HAZARD AWARNING RISK OF BURSTING ШШШ RISK OF ELECTRIC SHOCK AWARNING RISK OF EXPLOSION OR FIRE WHAT CAN HAPPEN Air Tank • THE FOLLOWING CONDITIONS COULD lead to a weakening of the tank, and RESULT IN A VIOLENT TANK EXPLOSION: 1. FAILURE TO PROPERLY DRAIN condensed WATER FROM THE TANK, causing rust and thinning of the tank steel. 2. MODIFICATIONS or attempted repairs TO THE TANK. 3. Unauthorized MODIFICATIONS TO THE PRESSURE SWITCH. SAFETY VALVE. OR any OTHER COMPONENTS WHICH CONTROL tank PRESSURE. Attachments and Accessories • EXCEEDING THE PRESSURE RATING OF AIR TOOLS, spray guns, air operated accessories, tires AND other INFLATABLES CAN CAUSE THEM TO EXPLODE or fly apart, and could result in serious injury. Your AIR COMPRESSOR is powered by electricity. Like any other electrically powered device, iF it is NOT USED PROPERLY it MAY CAUSE ELECTRICAL SHOCK- ELECTRICAL GROUNDING: FAILURE TO PROVIDE ADEQUATE GROUND-INQ TO THIS PRODUCT COULD RESULT IN SERIOUS INJURY OR DEATH FROM ELECTROCUTION. SEE GROUNDING INSTRUCTIONS IF APPLICABLE. It is normal for ELECTRICAL CONTACTS within the motor and pressure switch to SPARK WHENEVER THE COMPRESSOR STARTS OR STOPS. HOW TO PREVENT IT DRAIN TANK DAILY OR AFTER EACH USE. If tank develops a leak, replace it Immediately with a new tank or new compressor outfit. NEVER drill into, weld, or MAKE ANY MODIFICATIONS TO THE TANK or its attachments. Never attempt to repair a damaged or leaking tank. Replace with a new tank. The tank is designed to withstand specific operating pressures. NEVER MAKE ADJUSTMENTS OR PARTS SUBSTITUTIONS TO alter the FACTORY SET operating PRESSURES. FOR essential CONTROL OF AIR PRESSURE, you must INSTALL A PRESSURE REGULATOR AND REGULATED AIR P...