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manual abstract
These pumps include direct drive (no pinion shaft) and pinion drive (for internal gear reduction) and have a stroke length ranging from 1.50” through 4.00”. Subject to contractual terms and conditions to the contrary, this document and all the information contained herein are the confidential and exclusive property of FMC Technologies, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by FMC. Doc No: OMM50000903 Rev: B Page2of65 Table of Contents Section Title Page 1.0 Important Safety Instructions .................................................... 5 2.0 L06–L16PumpFeatures...........................................................6 3.0 Storage Instructions ................................................................... 8 3.1 Short Term Storage....................................................................... 8 3.2 Short Term Storage for Severe Environments .............................. 8 3.3 Long Term Storage ....................................................................... 8 3.4 Returning a Stored Pump to Operation ......................................... 9 3.5 Precautions duringFreezingWeather...........................................9 4.0 Installation Guidelines..............................................................10 4.1 GeneralLocation.........................................................................10 4.2 MountingPumptoFoundationandPowerSource......................10 4.3 Bearingless Hydraulic Motor Drives ............................................ 10 4.4 Suction Piping Recommendations .............................................. 11 4.5 Discharge Piping Recommendations .......................................... 12 4.6 Multiple Pump Systems............................................................... 13 5.0 How to Start a Pump ................................................................. 13 6.0 LubricationofPowerEnd.........................................................14 6.1 Recommended Lubricants .......................................................... 14 6.2 Oil Changes ................................................................................ 15 7.0 Inspection and Preventative Maintenance Chart.................... 17 8.0 Estimated Life of Wearing Components ................................. 18 9.0 Component Parts List...............................................................19 10.0 Service Procedures................................................................... 23 Subject to contractual terms and conditions to the contrary, this document and all the information contained herein are the confidential and exclusive property of FMC Technologies, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by FMC. Doc No: OMM50000903 Rev: B Page3of65 10.1 Replacing Cup Pistons................................................................23 10.2 Removing the Fluid Cylinder ....................................................... 27 10.3 Replacing Valves ........................................................................ 29 10.3.1 Replacing AR Valves .................................................................. 31 10.3.1.1 Introduction........................................................................................................31 10.3.1.2 Knock Out Tool.................................................................................................. 32 10.3.1.3 Eccentric Discs..................................................................................................34 10.3.1.4 Mandrel Type..................................................................................................... 38 10.3.1.5 Threaded Type (AR Valves Only) ..................................................................... 40 10.3.1.6 Installation of AR Valves ................................................................................... 41 10.3.1.6.1 Installing Smaller, Factory Torqued AR Valves................................................. 41 10.3.1.6.2 Installing Larger, Non-Factory Torqued AR Valves........................................... 42 10.3.2 Replacing “L” Series Disc Type Valves ....................................... 43 10.3.2.1 Introduction........................................................................................................43 10.3.2.2 Valve Removal Tools ........................................................................................ 44 10.3.2.3 Installation of Disc Valves ................................................................................. 45 10.4 ServicingthePowerEnd.............................................................46 10.4.1 Replacing Piston Rod Oil Seals .................................................. 46 10.4.2 ReplacingPowerEndBearings &Crankshaft.............................48 11.0 Fastener Torque Requirements ............................................... ...