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manual abstract
241594 Pump, Series B, 10:1 Ratio, with Falcon Air Motor 1500 psi (10.3 MPa, 103.5 bar) Maximum Fluid Working Pressure 150 psi (1.0 MPa, 10.4 bar) Maximum Air Input Pressure Part No. 241595 Pump, Series B, 20:1 Ratio, with Falcon II Air Motor 2200 psi (15 MPa, 152 bar) Maximum Fluid Working Pressure 100 psi (0.7 MPa, 7 bar) Maximum Air Input Pressure Chinese Patent No. ZL00808468.8 Taiwan Patent R.O.C. New Invention Patent No. 163401 U.S. Patent No. 7,168,856 France Brevet No. 1192362 Germany DBP No. 1192362 Italy Patent No. 1192362 United Kingdom Patent No. 1192362 Korean Patent No. 10–0689946 308996J 9092B Important Safety Instructions Read all warnings and instructions this manual. Save these instructions. 9092B Important Safety Instructions Read all warnings and instructions this manual. Save these instructions. Table of Contents Symbols Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Operation/Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 8 Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . 11 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Disconnecting the Displacement Pump . . . . . . . 12 Reconnecting the Displacement Pump . . . . . . . . 12 Displacement Pump Service . . . . . . . . . . . . . . . . 14 Parts Drawings and Parts Lists . . . . . . . . . . . . . . . . . . 19 Pump Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . 19 Displacement Pump . . . . . . . . . . . . . . . . . . . . . . . . 20 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Mounting Hole Layout . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . . . 26 Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Warning Symbol WARNING This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions. Caution Symbol CAUTION This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions. WARNING INSTRUCTIONS EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury. . This equipment is for professional use only. . Read all instruction manuals, tags, and labels before operating the equipment. . Use the equipment only for its intended purpose. If you are not sure, contact your Graco distributor. . Do not alter or modify this equipment. Use only genuine Graco parts and accessories. . Check equipment daily. Repair or replace worn or damaged parts immediately. . Do not exceed the maximum working pressure of the lowest rated system component. Refer to the Technical Data on pages 23–24 for the maximum working pressure of this equipment. . Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the Technical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings. . Wear hearing protection when operating this equipment. . Do not lift pressurized equipment. . Comply with all applicable local, state, and national fire, electrical, and safety regulations. . Keep hands and clothing away from moving parts. . Route hoses away from traffic areas, sharp edges, moving parts and hot surfaces. Do not expose Graco hoses to temperatures above 180 F (82C) or below 0F (–18C). 2 308996 WARNING SKIN INJECTION HAZARD Spray from the gun, leaks or ruptured components can inject fluid into your body and cause extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin can also cause serious injury. . Fluid injected into the skin might look like just a cut, but it is a serious injury. Get immediate surgical treatment. . Do not point the gun at anyone or at any part of the body. . Do not put your hand or fingers over the spray tip. . Do not stop or deflect leaks with your hand, body, glove or rag. . Do not “blow back” fluid; this is not an air spray system. . Always have the tip guard and the trigger guard on the gun when spraying. . Check the gun diffuser operation weekly. Refer to the gun manual. . Be sure the gun trigger safety operates before spraying. . Do not allow children to use this equipment. . Lock the gun trigger safety when you stop spraying. . Follow the Pressure Relief Procedure on page 8 whenever you are instructed to relieve pressure; stop spraying; clean, check, or service the equipment; and install or clean the spray tip. . Tighten all fluid connections before operating the equipment. . Check the hoses, tubes, and couplings daily. Replace worn, loose, or damaged parts immediately. Permanently couple...