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manual abstract
102D (For Home Use Only) Listed _ „ (£)„.. Air Compressor SPECIFICATION CHART Model No. 102D Horsepower 3/4 SCFM @ 40 psig 2.9 SCFM @ 90 psig 2.1 Displacement CFM 4.0 Bore 1 3/4" Stroke 1 1/4" Voltage-Single Phase 110-120 Minimum Branch Circuit Requirement 15 AMPS *Fuse Type Quick Acting Amperage at Max. Pressure 10 Tank Size 2 Gallon *A circuit breaker is preferred. Use only a fuse or circuit breaker that is the same rating as the branch circuit the air compressor is operated on. If the air compressor is connected to a circuit protected by fuses, use quick acting fuses. DeVilbiss Air Power Company, 213 Industrial Dr., Jackson, TN 38301-381 i MGP-102D-1 7/2/91 TABLE OF CONTENTS Page SAFETY GUIDELINES.,.....,.,......,.....,.,,.,.,..,...,..........................,.....,,..,...,.,...........,...,,. 3 WARNING CHART...........................................................................................................................................................3,4 GLOSSARY ...........................................................................................................................................4 UNPACKING INSTRUCTIONS........,........,.,.,,,...,,..,.,.........,..............,.....,..,,,...,...,,........ 4 STORAGE 4 DESCRIPTION OF OPERATION..........................................................................................................................................................................5 INSTALLATION AND BREAK-IN PROCEDURES Location of Air Compressor .................... Extension Cords.................................... Grounding Instructions........................... Air Hose .............................................. OPERATING PROCEDURES....................................................................................................................................................................................6 TROUBLESHOOTING GUIDE ..............................................................................................7 AIR COMPRESSOR DIAGRAM & PARTS LIST ................................................................................................................................8 COMPRESSOR PUMP DIAGRAM & PARTS LIST..........................................................................................................................10 HOW TO ORDER REPAIR PARTS.......................................................................................................12 2 10 to in IX) CO SAFETY GUIDELINES This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the following symbols. Please read the manual and pay attention to these sections. A DANGER URGENT SAFETY INFORMATION - A HAZARD THAT WILL CAUSE SERIOUS INJURY OR LOSS OF LIFE. CAUTION Information for preventing damage to equipment. WARNING J IMPORTANT SAFETY INFORMATION A HAZARD THAT MIGHT CAUSE SERIOUS INJURY OR LOSS OF LIFE, NOTE Information that you should pay special attention to. WARNING HAZARDS CAN OCCUR IF EQUIPMENT IS NOT USED PROPERLY. PLEASE READ THE FOLLOWING CHART. WHAT TO LOOK FOR WHAT COULD HAPPEN HOW TO PREVENT IT Hot Parts When operated continuously, the air hose gets hot, especially near the compressor. If you maintain contact by grasping you may suffer minor burns or discomfort. On tank mounted units, the plumbing between the pump and tank gets hot. Never touch the air compressor head during or immediately after operation. On tank mounted units, avoid prolonged contact with the pump to tank plumbing. Flammable Vapors It is normal for the motor and pressure switch to spark. A spark can ignite flammable vapors from gasoline or solvents, causing a fire or explosion. The air compressor must only be used in well ventilated areas, free of gasoline or solvent vapors. Do not operate the compressor while you are carry-ing it, or in the spray area. Compressed Air Compressed air can propel dust, dirt or loose particles it comes in contact with. These propelled particles may cause serious injury or damage. Too much air pressure applied to air tools or accessories can cause damage or risk of bursting. Never point any nozzle or sprayer toward a person or any part of the body. Always wear safety goggles or glasses when using the air compressor. Always turn the air compressor off before attaching or removing accessories. Check the manufacturer's pressure rating for air tools and accessories. Regulator outlet pressure must never exceed the maximum pressure rating. 3 WHAT TO LOOK FOR WHAT COULD HAPPEN HOW TO PREVENT IT Electricity Your air compressor is powered by electricity. Like any other electrically powered device, if it is not used properly it may cause electrical shock. Always unplug the air compressor prior to maintenance or repair. Never use the air compressor in the r...