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Engine missing or lacking power Partially plugged air cleaner filter Spark plug dirty, wrong gap, or wrong type Remove and clean. Clean, adjust the gap, or replace. Pressure too low and/or pump running roughly Worn or wrong size tip Inlet filter clogged Worn packings, abrasives in water, or natural wear Inadequate water supply Belts slipping Fouled or dirty inlet or discharge valves Restricted inlet Worn inlet or discharge valves Leaking high-pressure hose Replace with tip of proper size. Clean. Check more frequently. Check filter. Replace packings. See Pump Service on page 8. Check water flow rate to pump. Tighten or replace; use correct belts, and replace both at same time. Clean inlet and discharge valve assemblies. Check filter. Check if garden hose is collapsed or kinked. Replace worn valves. See Pump Service on page 8. Replace high-pressure hose. Water leaking from under pump manifold Worn packings Install new packings. See Pump Service on page 8. Water in pump oil Humid air condensing inside crankcase Worn packings Oil seals leaking Change oil as specified in Maintenance on page 7. Install new packings. See Pump Service on page 8. Install new oil seals. See Pump Service on page 8. Packings failing Scored, damaged, or worn plungers Install new plungers. See Pump Service on page 8. frequently or Abrasive material in the fluid being Install proper filtration on pump inlet plumbing. prematurely. pumped Inlet water temperature too high Overpressurizing pump Excessive pressure due to partially plugged or damaged tip Pump running too long without spraying Running pump dry Check water temperature. It should not exceed 160F (70C). Do not modify any factory-set adjustments. See EQUIPMENT MISUSE HAZARD on page 3. Clean or replace tip. See Installing and Changing Spray Tips on page 6. Never run pump more than 10 minutes without spraying. Do not run pump without water. Strong surging at inlet, and low pressure on discharge side Foreign particles in the inlet or discharge valve, or worn inlet and/or discharge valves Clean or replace valves. See Pump Service on page 8. 14 308524 Technical Data 2545 Model 800629 3040 Model 800632 3235 Model 800634 Engine (4 cycle, air cooled) 11 HP Honda OHV 11 HP Honda OHV 11 HP Honda OHV Gasoline tank capacity 6.9 quarts (6.5 liters) 6.9 quarts (6.5 liters) 6.9 quarts (6.5 liters) Water pump maximum operating pressure 2500 psi (17.2 MPa, 172 bar) 3000 psi (21 MPa, 207 bar) 3200 psi (22.1 MPa, 221 bar) Water pump maximum flow 4.5 gpm (17 lpm) 4 gpm (15 lpm) 3.5 gpm (13 lpm) Inlet hose connection 3/4” garden hose (f) 3/4” garden hose (f) 3/4” garden hose (f) Weight 219 lb (100 kg) 219 lb (100 kg) 219 lb (100 kg) Dimensions Length Width Height 46” (1168mm) 30” (762mm) 26” (660mm) 46” (1168mm) 30” (762mm) 26” (660mm) 46” (1168mm) 30” (762mm) 26” (660mm) Maximum inlet water temperature 160 F (70 C) 160 F (70 C) 160 F (70 C) Wetted parts High-pressure hose Bypass hose Pressure washer (including fittings) Acrylonitrile and Bun...

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