Votes - 3, Average rating: 4.7
(
)
)
|
manual abstract
Improper installation or servicing of the Mercury product could result in damage to the product or personal injury to those installing or operating the product. NOTE: After completing installation, place these instructions with the product for the owner's future use. Propeller Installation Some propeller installations may require the use of special OEM mounting hardware not included with this propeller. Use only hardware specified by the engine OEM. Special trim tab or anodic plate may need to be purchased separately for propeller clearance. Use the original propeller hardware or order replacements for worn or damaged parts. ! WARNING Performing service or maintenance without first disconnecting the battery can cause product damage, personal injury, or death due to fire, explosion, electrical shock, or unexpected engine starting. Always disconnect the battery cables from the battery before maintaining, servicing, installing, or removing engine or drive components. ! WARNING Rotating the propeller shaft may cause the engine to crank over and start. To prevent this type of accidental engine starting and possible serious injury caused from being struck by a rotating propeller, always turn the ignition key or lanyard stop switch to the "OFF" position and remove the spark plug leads from the spark plugs while servicing. 1. Disconnect all of the battery leads from the battery. 2. Remove the spark plug leads and ground them to the engine block. 3. Lubricate the propeller shaft splines with one of the following lubricants. 12733Tube Ref No. Description Where Used 34Special Lubricant 101 Propeller shaft splines 94Anti-Corrosion Grease Propeller shaft splines 952-4-C with Teflon Propeller shaft splines Part No. 92-802865Q02 92-802867Q 1 92-802859A 1 Flo.Torq I Propeller Installation 1. Install the thrust washer onto the propeller shaft. 2. Install the propeller. 90-830296005 FEBRUARY 2010 © 2010 Mercury Marine Page 1 / 7 PROPELLER INSTALLATION INSTRUCTIONS 3. Install the tab washer, and secure with the nut. Tighten the nut to the specified torque. Bend the tabs on the tab washer onto the nut. a b c d Nut Tab washer Propeller Thrust washer abcd26903 Description 6–15 hp propeller nut 18–25 hp propeller nut 30–60 hp propeller nut Nm lb.in. lb.ft 11.3 100 22.6 16.7 74.6 55 4. Rotate the propeller to verify interference or binding does not exist between the gear housing and the propeller. Flo.Torq II Propeller Installation 1. Install and align all of the components. 2. Tighten the nut to the specified torque. 3. Bend the tabs of the tab washer into the rear thrust hub. 4. The propeller must be locked between the forward thrust washer and aft adapter. The propeller must not move on the propeller shaft. a b c 13276 a -Mercury, Mariner, Mercury MerCruiser, Force, Honda® b -Revolution 4, Tempest Plus, Trophy Plus, and Bravo I c -Mariner, Evinrude®, Johnson®, OMC®, Suzuki®, Yamaha®, Tohatsu®, Nissan®, Volvo®, Honda® Description Nm lb.in. lb.ft Propeller nut 74.6 5. Rotate the propeller to verify interference or binding does not exist between the gear housing and the propeller. Flo.Torq III and Flo.Torq IV Propeller Installation 1. Install and align all of the components. 2. Tighten the nut to the specified torque. 3. Bend the tabs of the tab washer into the rear thrust hub. Page 2 / 7 90-830296005 FEBRUARY 2010 PROPELLER INSTALLATION INSTRUCTIONS 4. The drive sleeve must be locked between the forward thrust washer and aft adapter. a b 13340 a -Flo.Torq III propellers b -Flo.Torq IV propellers Description Nm lb.in. lb.ft Propeller nut 74.6 5. Rotate the propeller to verify interference or binding does not exist between the gear housing and the propeller. NOTE:A small amount of rotation play and forward aft play is normal. Flo.Torq Reflex Drive Hub Installation Installing the Drive Sleeve into the Propeller 1. Assemble the drive sleeve with the aft drive sleeve. Ensure there is no gap between the drive sleeve and the aft drive sleeve. 43667 2. Insert the drive sleeve assembly onto the propeller and push the drive sleeve assembly onto the propeller. 43670 90-830296005 FEBRUARY 2010 Page 3 / 7 PROPELLER INSTALLATION INSTRUCTIONS 3. Install the aft washer onto the drive sleeve assembly and lightly tap the drive sleeve assembly into the propeller. The aft washer will contact the propeller when the drive sleeve assembly is properly seated. a - Aft washer 43668 IMPORTANT: The Flo.Torq Reflex drive hub requires the use of the thrust washer that is included with the drive hub kit. Mercury Outboard Application 1. Install the thrust washer onto the propeller shaft. a 43671 2. Install the propeller. 3. Install the aft washer, the tab washer, and secure with the propeller nut included with the kit. Tighten the nut to the specified torque. Bend the tabs on the tab washer onto the nut. IMPORTANT: The Flo.Torq Reflex drive hub requires the use of the propeller nut included with the drive hub kit. The use of a propeller nut that was not include...