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manual abstract
Accessory Diameter 2” Shank Diameter Router: 1/4” Shaper: 1/2” Table Top 11-3/4” x 9-3/4” surface Unpacking When unpacking, make sure that the item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at 1-800-444-3353 as soon as possible. Components Figure 1Table Insert (8) Carbon Brushes (3b) Belt (34) Double Ended Wrench (55) Nut (49) Spindle Wrench (54) Keyed Washer (48) Switch Key (27b) Washer (13) Radius Pin (6) Collar (53) Router Bit Collet (50) Shaper Spindle (47) Router Collet Nut (51) Nut (56) Table Top (7) Miter Gauge Assembly (1) Ring Guard (11)Fence Assembly (2) Chip Discharge Chute (9) Switch (27a) Base (25) REV 10e Instructions for putting into use Read the entire Important Safety Information section at the beginning of this manual including all text under subheadings therein before set up or use of this product. To prevent serious injury from accidental operation: Turn the Power Switch of the tool to its “OFF” position and unplug the tool from its electrical outlet before assembling or making any adjustments to the tool. Note: For additional information regarding the parts listed in the following pages, refer to the Assembly Diagram near the end of this manual. Assembly/Mounting Figure 2Fence (2)Protective foam sheetKnobs (4) The Shaper/Router is packaged with a protective foam sheet covering the table top and the fence, secured in place on the table. Remove the Shaper/Router from the box then unthread the Knobs (4) holding the Half and Long Fence (2a and 2b) pieces from the Table Top (7). Discard the foam sheet. Mounting Mount the Shaper/Router to a permanent location such as a work bench, or to a portable plywood base. If mounting to plywood, use a good grade of plywood or chipboard at least 3/4” thick. Plywood or workbenchBase of Shaper/Router14-1/8” 10-1/8” 5-11/16” 9-11/16” 2” 2” Four 5/16” Diameter holesFigure 3To Mount the Shaper/Router, use the above dimensions to mark the drilling locations on the plywood or workbench, allowing at least 2” of clearance on all sides. Drill four 5/16” diameter holes and attach the Shaper/Router using grade 5 or better 1/4” bolts, flat washers and self locking nuts (sold separately). Be sure to purchase bolts which are long enough to reach through the Shaper/Router Base, the thickness of the Plywood or workbench top, and allow for the washers and nuts. WARNING: If you mount the Shaper/Router on a portable base, before each use, clamp the board securely to a workbench or supporting surface. Installing the Height Knob The Stud (17) for the Height Knob (16) is located on the back of the Base (25) and is packaged with a Nut (56) and Washer (18). REV 10e To install the Height Knob: Figure 4Nut (56) Stud (17) Washer (18) a. Unthread the Shipping Nut (56) from the Stud counterclockwise and remove it from the Stud. Washer (18) Figure 5Height Knob (16) Stud (17) b. Leave the Washer in place and thread the Height Knob (16) onto the Stud clockwise until it is secure. Operating Instructions Read the entire Important Safety Information section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Tool Set Up To prevent serious injury from accidental operation: Turn the Power Switch of the tool to its “OFF” position, pull out the Switch Key (27b), and unplug the tool from its electrical outlet before performing any inspection, maintenance, or cleaning procedures. TO PREVENT SERIOUS INJURY: Do not operate with ANY guard disabled, damaged, or removed. Adjusting the Main Spindle Height The Main Spindle (43) can be adjust up or down by 3/4”. Figure 6Height Knob (16) RaiseMain Spindle LowerMain Spindle To adjust the height of the Main Spindle (43) turn the Height Knob (16) counter clockwise and slide the Knob to the left to lower, or the right to raise, the height of the Main Spindle. When it is the desired height, tighten the Height Knob clockwise until it is secure. REV 10e Removing or Installing the Shaper Spindle The Shaper/Router is packaged with the Shaper Spindle (47) installed so that the unit is ready for use as a shaper. To use the unit as a router, the Shaper Spindle must be removed. Reinstall the Shaper Spindle when using shaper cutters. To remove the Shaper Spindle: HFigure 7DoubleEnded Wrench (55) Main Spindle (43) Shaper Spindle Nut (46) Shaper Spindle (47) Spindle Wrench (54) a) Hold Main Spindleb) Turn Counter- clockwiseold the Main Spindle (43) with the Spindle Wrench (54) and the Shaper Spindle Nut (46) with the Double Ended Wrench (55). Turn the Double Ended Wrench counter clockwise to unthread the Nut from the Main Spindle. Note: Insert the Spindle Wrench from under the Table Top (7) and the Double Ended Wrench from above the Table Top. You may need to adjust the Main Spindle height for easier access. To Install the Shaper Spindle: Figure 8Shaper Spindle Nut (46) Shaper Spindle (47) Thread the fine threaded end of the Nut (46) onto this end of the Sp...