Consider existing and anticipated machine needs, size of material to be processed through each machine, and space for auxiliary stands or work tables. Also, consider the relative position of each machine to one another for efficient material handling. Lighting And Outlets Lighting should be bright enough to eliminate shadow and prevent eye strain. Electrical circuits should be dedicated or large enough to handle the amperage draw. Outlets should be located near each machine so power or extension cords are clear of high-traffic areas. Observe local electrical codes for proper installation of new lighting, outlets, or circuits. Awarning Unsupervised children and visitors inside your shop could receive serious personal injury. Ensure child and visitor safety by keeping all entrances to the shop locked at all times. DO NOT allow unsupervised children or visitors in the shop at any time. v -10- G0528 Sliding Router Table Assembly Rubber Feet This section covers the basic assembly and adjustment instructions needed to begin operation. Complete the assembly in the order provided in this manual and then read the remaining portion of the manual before attempting any type of operation. Your safety is important! Please follow the warnings below during this entire section: if î Æ \] Awarning Loose hair and clothing could get caught in machinery causing serious personal injury. Keep loose clothing rolled up and long hair tied up and away from machinery. ! ■ [; [ §1 ц Awarning Disconnect power to the machine during the entire assembly process. Failure to do this may result in serious personal injury. Awarning Projectiles thrown from the machine could cause serious eye injury. Wear safety glasses during assembly. Components Needed: Qty Rubber Feet.......................................................4 Phillips Screws 1/4"-20 x 1".................................4 Hex Nuts 1/4"-20..................................................4 Flat Washers W.................................................4 Tools Needed: 10mm Wrench or Socket....................................1 Phillips Head Screwdriver..................................1 To install the rubber feet: Secure the rubber feet to the stand legs with the Phillips screws, the hex nuts, and the flat washers (Figure 4). Figure 4. Rubber feet installation. ▲CAUTION Sharp edges on metal parts may cause personal injury. Examine the edges of all metal parts before handling. w G0528 Sliding Router Table -11- Cross Supports 3. Secure bolt holes “A” (Figure 5) with 2 hex bolts, 4 flat washers, and 2 hex nuts. Components Needed: Qty Table Assembly..................................................1 Table Cross Supports.........................................3 Rubber Stops.....................................................2 Cap Screws 5/1e"-18 x 1V2"..................................2 Flat Washers 5/1e"................................................8 Hex Nuts 5/1b"-18.................................................4 Hex Bolts 5/1b"-18 x 1".........................................2 Tools Needed: 12mm Wrench or Socket....................................1 6mm Allen Wrench.............................................1 To attach the table to the stand: 1. Place the table assembly face-down on the floor. 2. Position the table cross supports on the table assembly and align the bolt holes (Figure 5). 4. Secure bolts holes “B” (Figure 5) with the rubber stops, 2 cap screws, 4 flat washers, and 2 hex nuts (Figure 6). Figure 6. Securing cross supports to table. Figure 5. Table cross supports. -12- G0528 Sliding Router Table Stand Table Braces Components Needed: Qty Stand Legs.........................................................4 Diagonal Supports..............................................2 Tray....................................................................1 Carriage Bolts 5/6"-18 x V2"...............................32 Flat Washers 5/6"..............................................32 Lock Washers 5/6"............................................32 Hex Nuts 5/16"-18...............................................32 Tools Needed: 12mm Wrench or Socket....................................1 To assemble the stand: 1. Secure the stand legs to the table cross supports with 12 carriage bolts, 12 flat washers, 12 lock washers, and 12 hex nuts. Note— The stand leg with the switch cut-out should be facing the front of the machine. 2. Secure the tray to the stand legs with 16 carriage bolts, 16 flat washers, 16 lock washers, and 16 hex nuts. 3. Secure the diagonal supports (Figure 7) to the stand legs and the tray with 4 carriage bolts, 4 flat washers, 4 lock washers, and 4 hex nuts. Figure 7. Table diagonal support positions. v- G0528 Sliding Router Table Components Needed: Qty Spacers..............................................................2 Phillips Head Screws y4"-20 x 1V2".....................2 Flat Wa...