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Position the retainer brackets at 8 3/4" apart from center to center of notch. Model Distance Apart GM36 3 1/4" Centers GM42 4 1/4" Centers GM50 8 3/4" Centers See Chart for Grate Retainer Brackets Location Figure 22 - Installing Grate Retainer Bracket Grouting instructions Material provided: 2 - 9 lb. bags of cement 2 - 9 lb. bags of sand Material required: 1 - Piping bag 1 - Joints striker 1 - Heavy duty mixing bucket 1 - Trowel 1. Moisten brick surface with a damp sponge or a spray bottle just prior to application. When the bricks are wet, any excess grout mixture that might have gotten onto the brick will easily wipe off. 2. In a heavy duty mixing bucket, pour seven (7) cups of water in first, then add in 4.5 lbs. (half of a bag) of sand and 4.5 lbs (half of a bag) of cement. Mix together well using a power drill with a mixing wand attachment. 3. The overall length of piping bag should be about 16". If the bag is longer than 16", cut it down to size by removing end with larger opening. This will make the bag easier to handle. 4. Put 2 to 3 cups of grout mixture into piping bag making sure the smaller opening is downward and over a moist towel to avoid spilling. Place a wet towel over the bucket making sure it is directly on the surface of grout mixture. This will keep the mixture moist and it will not dry out before use. 5. Begin grouting by first doing a “Filler Pass”. This is done by filling the joint about 3/4 full with grout mixture. It is important to work with only 6 bricks at a time so grout doesn't have time to set up before striking. 6. Complete a “Finishing Pass” around 6 bricks you just put filler pass around. This is done by slowly filling in remainder of the joint with a thick amount of grout mixture. Mixture should be a little higher than the brick surface. 7. Using a trowel, remove excess grout mixture by moving trowel in the direction of the joint. Grout mixture in the joint should now be flush with brick surface. 8. Using a Joint Striker, force grout mixture into joint and sweep back and forth until grout is smooth and round. If grout becomes too shallow, add more grout mixture with piping bag and strike again. 9. Continue procedure around each group of 6 bricks until an entire panel is finished. 10. Using trowel, scrape in direction of joints to remove any grout that may have collected around bricks during striking. If desired, take a moist sponge and lightly sweep over bricks to remove any grout that may have gotten on bricks. DO NO PRESS HARD OR RUB IN A CIRCULAR MOTION. This will press the grout into brick and turn brick a different color. Allow 72 hours before operating fireplace. Figure 23 - Grouting Brick Glass Door Installation IMPORTANT: Install glass door frame before installing glass door. DOOR MODELS BDM36E/G/C, BDM42E/G/C AND BDM50E/G/C Assembly Insert L-shaped gussets starting at left top portion of door frame. Gusset holes should align with screw holes on the frame. Secure using flat head screws. Installation To install glass door frame, construct an opening (see table) on front face of fireplace. Insert door frame into face opening and tighten screws (see Figure 25). door frame MODELS BDMO36E/G/C, BDMO42E/G/C AND BDMO50E/G/C Installation 1. Remove screws from smoke shelf (see Figure 26). 2. Mount top door frame and secure with screws provided (see Figure 26). 3. Place bottom door frame on top of ash lip at front of fireplace (see Figure 27). 4. Secure bottom door frame to brick with two hex screws provided as shown in Figure 27 using a 7/16" open end or adjustable wrench. Top Door Frame Flat Head Screw Smoke Shelf Top L-Shaped Gusset Bottom Figure 24 - Assembling Door Frame Figure 26 - Installing Top Door Frame 3/4" Cap Screw Top and Bottom A Ash Lip B Bottom Door Frame MODEL A B GM36 37"±1/4" 34"±1/4" GM42 43"±1/4" 34"±1/4" GM50 51"±1/4" 34"±1/4" Ash Lip 1" Cap Screw Left and Right Hex Screw Figure 27 - Installing Bottom Door Frame Figure 25 - Installing Door Frame Installing glass doors Spring clips have been installed but some adjustments may be needed. Install the doors using the following steps: 1. With bi-fold doors completely folded, insert bottom pivot pin into pivot hole located near bottom corner of front face opening and swing door to vertical position making sure top pins slide into door track. Door is installed when top door pin snaps into spring clip. 2. Repeat step 1 for remaining door. If you find the doors do not close properly or do not appear level or straight, proceed with section on door adjustment, Door Adjustment Remove doors and slightly loosen lower pivot clips and upper spring clips. Replace doors and fully close them. Use 1/8" shims (any material) to level doors. Once proper setting is achieved, carefully open doors enough so that you can access spring clips with a phillips screwdriver. Tighten screws. See Figure 29. Glass Door Installation Continued Operation and Maintenance Guidelines Glass Doors Glass doors are optional with the fireplace. W...

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