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Manafacture: Saab File size: 239.14 kb File name: 304d61c6-0a6e-49f4-9398-1063c259bf04.pdf Language of manual:

Group Date Instruction Part No. Replaces 32 025 650 32 026 240 9:87-31 Oct 07 53 29 271 53 29 271 Sep 05 E930A393341286579101211 1 Extension cable 2 Connector plug and connector cable 3 Holder 4 Screw (x2) -M05 5Screw 6Star washer 7 Heating element 8 Locking clip 9 Cable tie (x5) 10 Clips 11 Screw (x2) M06 12 Nut (x2) M06 Saab 9-5 B205, B235 2 53 29 271 E930A26023 1 Read fully through the installation instructions and check that all the parts are present in the kit. 2 Lay covers on the wings and remove the cap on the coolant system expansions tank. WARNING Take care if the engine is hot. The coolant will also be hot. You could get burnt if you brush against the exhaust manifold. 3 Raise the car. Use a receptacle to collect the coolant. Remove the air shield behind the bumper, connect a hose, open the drain plug and drain the coolant. 4 Lower the car to a suitable working height for fitting the connector plug to the bumper shell. Saab 9-5 B205, B235 53 29 271 3 E930A261556 5 -M05: Mark out the location for the holder for the supply connector plug. The arrow on the holder should point forwards. Make holes with a brad- awl. 6 -M05: Place the supply connector plug in the holder so that the cover opens upwards. Fit the holder to the bumper. Proceed to step 12. Saab 9-5 B205, B235 4 53 29 271 99107E930A395 7 M06-: Tape the spoiler using woven tape for example to prevent damage to the paintwork. 8 M06-: Mark out the location for the holder for the supply connector plug using a bradawl on the rib, see illustration. The arrow on the holder should point forwards. 9 M06-: Drill two 6 mm holes in the rib. Bend the rib down using a hammer handle for example in order to facilitate access. Fit a plastic hose to the drill to prevent damage to the paintwork. 10 M06-: Position the supply connector plug in the holder and secure it with screw and nut. The cover must open towards the number plate. 11 M06-: Remove the tape. Saab 9-5 B205, B235 53 29 271 5 E930A3941314 12 Raise the car and close the drain plug. 13 Insert the supply connector cable between the radiator and the subframe. Locate the cable connection on top of the gearbox. 14 Drill a 3.5 mm diameter hole for the ground cable in the underside of the left-hand structural member. 15 Scrape off any paint to ensure a good ground connection and secure the ground cable with a screw and lock washer (place the lock washer between the ground cable terminal and the body). Apply light anti-corrosion agent, part no. 30 15 971. Secure the ground cable along the supply cable. 16 Fit the air shield and lower the car. Saab 9-5 B205, B235 6 53 29 271 17171717E930A3961717 17 Remove the engine cover and disconnect any hoses and electrical connections from the turbocharger delivery pipe. Remove the turbocharger delivery pipe between the charge air cooler and the throttle body, including the bypass pipe and the heat shield over the exhaust manifold. Plug the holes. Saab 9-5 B205, B235 53 29 271 7 E930A397182320 18 If necessary, disconnect the cable to the lower oxygen sensor and remove the frost plug using tool 260 147 020. Use, for example, a 17 mm socket. 19 Apply acid-free petroleum jelly, part no. 30 06 665, or equivalent, to the heating element O- ring. 20 Fit the heating element so that the ele...

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