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User manual Thermo Products, model CHX1-100N

Manafacture: Thermo Products
File size: 1.95 mb
File name:
Language of manual:en
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manual abstract


clear tubing) to the other side of the condensate trap tee. On CHX1/CDX1’s, this hose is shipped in the parts package and it will be necessary to attach the other end to the PVC drain tee assembly (see Figure 15). Use the silver clamp(s) provided in the parts package to secure all connections. 5. Install field supplied 1/2” CPVC drain pipe and elbows using CPVC cement to reach a nearby drain. A minimum 1/4” per foot downward slope toward the drain must be maintained. The drain line must be water tight, supported and secured so that it can’t be moved. The length of the drain must be kept as short as possible. IMPORTANT: If an air conditioning condensate drain line is combined with the furnace condensate drain line, it must have a separate trap ahead of the joint connection. 6. If a drain is not readily available or is above the trap outlet level on the furnace or the drain line cannot be sloped downward its full length to the drain, then a condensate pump (part #350225) can be ordered from the factory. Follow the pump manufacturers installation instructions. 7. The furnace condensate is slightly acidic with a pH of 3.5. Cola drinks with a pH of 3.1 are actually more acidic. If local codes require a neutralizing kit, the kit may be ordered using part no. 320095. Instructions included with the neutralizing kit must be followed for its proper installation. 8. The condensate piping in the furnace and the drain system must be flushed out at the start of every heating season. This will assure trouble free operation and will keep the acidity level well above 3.4 pH. To flush the condensate drain system, turn off power to the furnace at the electrical disconnect switch and turn the thermostat to the lowest setting. Remove the 11/16” diameter clear tubing from the coil drain nipple and run tap water into the open end of the tubing. This should keep the drain system clean. Replace the tubing by pushing it firmly onto the nipple. Make sure the spring clamp is returned to the original position to prevent leaks. If any of the electrical controls are exposed to water, dry with a soft cloth and wait 24 hours before operating the furnace. Set the room thermostat to the desired temperature and restore electrical power to the furnace. J. GENERAL GAS PIPING : Because of the potential of odorant fade, a gas leak may not be detected by smell. If this furnace is installed below grade, contact your gas supplier for a gas detector. 1. Left and right gas supply piping - These furnaces are set-up to be gas piped through either the left or right side by using a street elbow and a straight pipe. For the purposes of service, it is recommended that the gas union be located inside the furnace, when possible. 22 All installations and services must be performed by qualified service personnel. 23 Figure 18 2. A drip leg must be used on both LP and natural gas installations prior to the furnace in order to trap oil, condensate and other impurities which might otherwise lodge in the gas valve or plug the burner orifice. A drip leg shall be provided at the outlet of the gas meter when there is excessive condensation between the gas meter and the furnace. Failure to install a drip leg may void the limited warranty on the furnace. : All gas piping must be leak tested using a soap and water solution (when the gas is turned on) following the procedure outlined in Section III, J, of this manual. A final test for gas leakage must be made after purging the gas line (refer to Section IV, B, of this manual). This test must be conducted with the unit operating and should include the furnace piping and gas valve. Never use an open flame to check for a gas leak. : Care must be taken not to wet electronic components during leak test. Wetting the primary ignition module may damage its circuitry and cause a hazardous situation. Dry moisture from all leads and terminals if wetting occurs. Wait at least 24 hours for the circuit to fully dry before energizing the burner circuit. K. FILTERS 1. CHX1 MODELS: HIGHBOYS It is necessary to cut the return air opening in the bottom or side casing depending upon the needs of the specific installation. NOTICE: If your CHX1 will require air delivery above 1800 CFM, it is advisable that both sides, a combination of 1 side and the bottom, or the bottom only be used for return air. (If a return is cut in the bottom, it should be as large as the return opening in the equivalent CDX1 model. (See specification sheet in beginning of this manual). All installations and services must be performed by qualified service personnel. This CHX1 furnace has been factory supplied with a high quality re-usable filter rated for air velocities up to 600 ft/min. An optional Thermo Products filter rack assembly (part no. AOPS7547 for CHX1-75 thru 100 and AOPS7375 for CHX1-125) is available which is sized for the filter provided. If an optional Thermo Pride filter rack AOPS7547 (figure 19) is used with the furnace, it will serve as a template to s...

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