Votes - 5, Average rating: 4.4
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manual abstract
7 chimney connection FIG. 4 6" SOLID DAMPER 6" BAROMETRIC DRAFT REGULATOR (OPTIONAL) THIMBLE 6" ELBOW 6" CHIMNEY CONNECTOR 6" ELBOW NON-COMBUSTIBLE WALL MASONRY CHIMNEY Before using an existing masonry chimney, clean the chimney and inspect the flue liner to be sure it is safe to use. Make repairs before attaching the furnace. See Page 4, item 5. Look at Fig. 4. The connector pipe and fittings you will need to connect directly to a masonry chimney are shown. The chimney connection should be as short as possible. If the connector pipe must go through a combustible wall before entering the masonry chimney, consult a qualified mason or chimney dealer. The installation must conform to local fire codes, and N.F.P.A. 211. DO NOT CONNECT THIS FURNACE TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE. The chimney used for a furnace must not be used to ventilate the cellar or basement. If there is a cleanout opening at the base of the chimney, close it tightly. REFER TO CHIMNEY MANUFACTURER'S INSTRUCTIONS AND PARTS. 6" SOLID DAMPER FIG. 5 6" BAROMETRIC 10' 2' MIN. 3' MIN. 6" ELBOWDRAFT REGULATOR (OPTIONAL) 6" CHIMNEY CONNECTOR LISTED FACTORY BUILT CHIMNEY Carefully follow chimney manufacturer's instructions. Use only a Listed Residential Type or Building Heating Appliance Chimney. If your chimney starts at the ceiling (Fig. 5), you will need enough 6" pipe to reach the ceiling. The top of the chimney must be at least 3 feet above the roof and be at least 2 feet higher than any point of the roof within 10 feet (Fig. 5). 8 Rules for Connector Pipe Installation 1. The crimped end of the chimney connector fits inside the furnace flue collar. Install additional chimney connector and elbow with the CRIMPED END TOWARD THE FURNACE. This will allow any condensation in the flue to run back into the furnace. Use 6" dia. (minimum 24 gauge) black chimney connector. 2. Slope any horizontal pipe upward toward the chimney at least 1/4 inch for each foot of horizontal run. 3. You must have at least 18 inches of clearance between any horizontal piping and the ceiling. (See Fig. 3) 4. The chimney connector must not extend into the chimney flue (See Fig. 6). 5. Seal each chimney connector pipe joint with furnace cement. Also seal the pipe at the chimney. 6. Use 3 sheet metal screws at each chimney pipe joint to make the piping rigid. 7. The chimney connector may include a section for a barometric draft regulator between the furnace and the chimney (Fig. 4, 5, 6, & 7). The barometric draft regulator must be installed in the same room (same pressure zone) as the furnace. 8. Install the barometric draft regulator strictly in accordance with the instructions that are provided with the barometric draft regulator. 9. A solid damper can be placed between the barometric draft regulator and the chimney. (Fig. 4, 5, 6, & 7) Adjusting the Barometric Draft Regulator 1. Drill a hole in the chimney connector within 18" of the flue collar below the barometric draft regulator just large enough for the tube of the manometer. 2. Build a fire after all chimney connections have been made. 3. Use a manometer to measure the draft in the flue. (U.S. Stove Model DG-26) 4. Adjust the barometric draft regulator to obtain a draft of 0.05" - 0.06" W.C. under stable conditions. RIGHT WRONG WRONG FIG. 6 6" SOLID DAMPER 6" BAROMETRIC DRAFT REGULATOR (OPTIONAL) MEASURE FLUE FIG. 7 NON-COMBUSTIBLE INSTALLATION PER NFPA 211 DRAFT HERE 9 WASHER LOCKNUT FEED DOOR HANDLE FIG. 8 WASHER LOCKNUT FEED DOOR HANDLE FIG. 8 Assembly of Furnace Your furnace requires the following items to be assembled or installed by the service person: Feed Door Handle Feed Door Latch Smoke Curtain Blowers and Blower Controls Electrical Connections 1. Remove all parts from inside the furnace and inspect for damage, including the firebrick as some breakage could occur during shipment. 2. Assemble the feed door handle as shown in Figure 8. Install the latch as illustrated in Figure 9. 3. Attach the smoke curtain to the firebox as shown in Figure 10. Install Honeywell thermostat on 4. rear of furnace cabinet as shown in Figure 11. Remove blowers from cartons. 5. Remove junction box cover. Attach clip nuts as per Figure 11. Install blowers and gaskets with 1/4"-20 x 3/4" bolts as shown. Wire right side blower first per 6. wiring diagram (Figure 12) and replace cover on junction box on blower. Wire left blower same as above 7. and replace cover. Complete all wiring in junction box 8. by referral to the wiring diagram and Figure 11 - Blower and Component Assembly. Replace cover on junction box. Check operation of shaker grates 9. with grate handle before operating furnace. FIG. 9 SMOKE DOOR CLIP NUT CARRIAGE BOLT SMOKE CURTAIN FIG. 10 10 Blower & Component Assembly - FIG. 11 Honeywell FAN/LIMIT CONTROL 4" ELECTRICAL JUNCTION BOX BLOWER ASSEMBLY GASKET CLIP NUTS (DO NOT USE CLIP NUT ON UPPER CENTER HOLE) 11 Model 1537Q Wiring Diagram - FIG. 12 BOX BLOWER LIMIT CONTROL LOAD FAN LINE LOAD LIMIT LINE BLACK BLACK...