Votes - 3, Average rating: 3.7
(
)
)
|
manual abstract
Safety This Safety Guide contains important instructions that should be followed during installation and maintenance of the APC equipment and batteries. It is intended for APC customers who setup, install, relocate, or maintain APC equipment. Changes and modifications to this unit not expressly approved by APC could void the warranty. Installation, initial start-up, and maintenance should be carried out by a qualified electrician. Read the Safety Information included in the User’s Manual for the generator. Failure to observe these warnings may result in serious injury, or death, or damage to the equipment. Electrical Do not work alone under hazardous conditions. Warnings Do not handle any metallic connector before the power has been disconnected. Servicing this equipment may require working with protective covers removed and AC power connected. Use extreme caution during these procedures. High current through conductive materials could cause severe burns. When grounding cannot be verified, disconnect the equipment from the utility power outlet before installing or connecting to other equipment. Reconnect the power cord only after all connections are made. Check that the power cord(s), plug(s), and sockets are in good condition. Replacement of fuses or other parts must be with identical types and ratings. Substitution of nonidentical parts may cause safety and fire hazards. Overhead Never stand below anything while it is hoisted. Always wear a hard hat. Warnings Lifting Transformer modules are heavy. Use proper lifting equipment and techniques Warnings to avoid injury. Battery Danger of explosion if battery is incorrectly connected or replaced. Replace Warnings batteries only with same or equivalent type recommended by the manufacturer. Batteries must be recycled. Deliver the battery to an appropriate recycling facility or ship it to the supplier in the new battery packing material. 1 Chapter 2 Installation and Maintenance Only trained service personnel should install and maintain the Power Supply. Unpacking The packaging is recyclable; save it for reuse or dispose of it properly. Check the package contents. The package contains the following: Quantity Description 1 Relay, 12VDC 2 Butt Splice 1 Long Wire Harness 1 Short Wire Harness 2 Power Shutdown Procedure The generator power supply must be shutdown prior to installing the Conversion Kit. 1. Ensure that the CTEG4M Enclosure is NOT running on generator power. 2. Disconnect the cable from the negative (-) battery terminal in the generator enclosure. 3. Switch the battery circuit breaker to the OFF position. 4. Switch the utility circuit breaker to the OFF position. Conversion Kit Installation 1. Open the generator enclosure. 2. Locate the gas solenoid valve and pull the two connectors off of the solenoid. Front View Generator Enclosure Relay to be Tie-Wrapped to Stand Off Stand Off Power Supply and Transponder(s) located in attached enclosure. Solenoid Connectors on Valve Original Solenoid Wires Generator New Long Harness New Short Harness Conduit 3. Replace the original wiring with the new long and short harnesses. See figure below for details. Relay Pinout No Connection New Long Harness New Short Harness Original Solenoid Wires 3 4. Route the new long harness along the outer edges of the enclosures following the path of the original wiring as closely as possible. Use tie-wraps when necessary. 5. Attach the new long harness to the transponder in the CTEG4M Enclosure. See figure below for details. Rear View CTEG4M Enclosure Utility Meter XP7 connector for transponder Ground Bar Transponder Existing Wiring harness for Generator Control A: Cut the original New long harness B: Attach the wire previously cut from wire to Pin #7. Attach Pin #7, to the ground the new long harness bar using a butt-wire to the plug side, splice. (Wire NOT using a butt-splice. included). 6. Verify system functionality. • Force the engine to crank, allowing failure to start. An error message should appear at the head-end site. • Turn the generator ON. Head-end site operators should see the engine status as ON. • Turn the generator OFF. Head-end site operators should see the engine status as OFF. Connect Power to the Enclosures 1. Reconnect the battery in the generator enclosure. 2. Switch the battery circuit breaker ON. 3. Switch the utility circuit breaker ON. 4 Chapter 3 Service, Contact and Warranty Information Service APC makes every effort to ensure parts and equipment arrive in working condition. Occasionally, it may be necessary to return parts or equipment that are not in working condition. If the unit requires service do not return it to the dealer. Instead, follow these steps: 1. Contact APC Customer Service through the APC web site, . Note the product model number, the serial number, and the date purchased. If you call APC Customer Service, a technician will ask you to describe the problem and try to solve it over the phone. If this is not possible the...